992K Wheel Loader and 854K Wheel Dozer Braking System Caterpillar


Pump Performance (Brake) - Test

Usage:

854K 221
参考关于制动液压泵技术规范的更多信息,请参阅相关机型的技术规范。

这项测试用于确定泵是否在其设计参数范围内工作。

对于任何泵测试,如果泵在相同转速下运行,在压力为 690 kPa (100 psi) 时的泵流量比在压力为 6900 kPa (1000 psi) 时的流量要大。 泵流量的测量单位是 L/min(US gpm)。

两个工作压力下泵流量的差值即为流量损失。

表 1
测定流量损失的方法    
    压力为
690 kPa (100 psi) 时的泵流量    
   
−     压力为
6900 kPa (1000 psi) 时的泵流量    
   
    流量损失        

表 2
测定流量损失的示例    
   
217.6 L/min (57.5 US gpm)    
   
−    
196.8 L/min (52.0 US gpm)    
   
   
20.8 L/min (5.5 US gpm)    
   

流量损失以泵流量的百分比来表示,用于测量泵的性能。

表 3
测定流量损失百分比的方法    
流量损(L/min 或 US gpm)     ×     100     =     流量损失百分比    
压力为
690 kPa (100 psi) 时的泵流量    

表 4
确定流量损失百分比的示例    

20.8 L (5.5 US gal)    
×     100     =     9.5%    

217.6 L/min (57.5 US gpm)    

注: 示例中的数值并非任一特定泵或泵工作条件的设定值。 有关新泵在 690 kPa (100 psi) 和 6900 kPa (1000 psi) 时的泵流量,请参阅相关机器的说明书

机器上测试

安装流量计。 以高怠速运转发动机。 测量 690 kPa (100 psi) 和 6900 kPa (1000 psi) 时的泵流量。 将这些值用在表 5 公式 1 中。

表 5
    公式 1                    
    压力为
690 kPa (100 psi) 时的泵流量    
               
−     压力为
6900 kPa (1000 psi) 时的泵流量    
×     100     =     流量损失百分比    
    压力为
690 kPa (100 psi) 时的泵流量    

试验台试验

如果可在 6900 kPa (1000 psi) 和泵的全转速下进行试验台测试,则使用表 5 中的公式 1 确定流量损失的百分比。

如果不能在 6900 kPa (1000 psi)或泵的全转速下进行试验台测试,则以 1000 rpm 的转速运转泵轴。

测量 690 kPa (100 psi) 和 6900 kPa (1000 psi) 时的泵流量。 将这些值用在表 6 中公式 2 的上半部分中。

对于公式的下半部分,以 2000 rpm 的转速运转泵轴。 测量 690 kPa (100 psi) 时的泵流量。

表 6
    公式 2                    
    压力为
690 kPa (100 psi) 时的泵流量    
               
    压力为
6900 kPa (1000 psi) 时的泵流量    
×     100     =     % 流量损失百分比    
    压力为
690 kPa (100 psi) 和转速为 2000 rpm 时的泵流量    

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