Salvage of Final Drive Sprocket Hubs For Pipelayers, Track Loaders, and Track-Type Tractors {4050, 4184} Caterpillar


Salvage of Final Drive Sprocket Hubs For Pipelayers, Track Loaders, and Track-Type Tractors {4050, 4184}

Usage:

D6D 01Y
Pipelayer
All
Track-Type Loader
All
Track-Type Tractor
All

Introduction

Table 1
Revision  Summary of Changes in SEBF8132 
15  Added new serial number prefixes for New Product Introduction (NPI).
Updated copyright date to 2018. 
14  Added 324-2342 part number. 
13  Updated effectivity. 
12  Updated effectivity. 

© 2018 Caterpillar All Rights Reserved. This guideline is for the use of Cat dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law.

Information contained in this document is considered Caterpillar: Confidential Yellow.

This Reuse and Salvage Guideline contains the necessary information to allow a dealer to establish a parts reusability program. Reuse and salvage information enables Cat dealers and customers to benefit from cost reductions. Every effort has been made to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of product design might have caused changes to your product which are not included in this publication. This Reuse and Salvage Guideline must be used with the latest technical information that is available from Caterpillar.

For technical questions when using this document, work with your Dealer Technical Communicator (TC).

To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback in the Service Information System (SIS Web) interface.

Canceled Part Numbers and Replaced Part Numbers

This document may include canceled part numbers and replaced part numbers. Use NPR on SIS for information about canceled part numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.

Summary

This Guideline is applicable to the models that are listed above.

Certain operating conditions can permit the entry of abrasive material and/or corrosive material into the area of the Duo-Cone toric ring on the sprocket hub. The entry of abrasive material and the entry of corrosive material causes the seating surface to wear. Wear causes the seating surface to become unusable. This Guideline offers salvage procedures for sprocket hubs with this type of wear.

Salvage operations for the replacement of the seating surface of the Duo-Cone seal are dependent on the configuration of the sprocket hub. Sprocket hubs will require internal inserts or external inserts to replace the seating surface of the Duo-Cone ring. Both procedures are given in this guideline. In addition, loose bolts on sprocket segments can elongate the bolt holes in the hubs. This Guideline offers salvage procedures for sprocket hubs with these types of wear.

------ WARNING! ------

When replacement parts are required for this product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent specifications including, but not limited to, physical dimensions, type, strength and material.

Failure to heed this warning can lead to premature failures, product damage, personal injury or death.


------ WARNING! ------

Personal injury or death can result from improper assembly procedures.

Do not attempt any assembly until you have read and understand the assembly instructions.


Important Safety Information



Illustration 1g02139237

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly. Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar is used, ensure that it is safe for you and for other people to use. Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.

------ WARNING! ------

Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death.

Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.


Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.

The hazards are identified by the safety alert symbol which is followed by a signal word such as danger, warning, or caution. The “WARNING” safety alert symbol is shown below.



Illustration 2g00008666

This safety alert symbol means:

Pay attention!

Become alert!

Your safety is involved.

The message that appears under the safety alert symbol explains the hazard.

Operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The safety information in this document and the safety information on the machine are not all inclusive. Determine that the tools, procedures, work methods, and operating techniques are safe. Determine that the operation, lubrication, maintenance, and repair procedures will not damage the machine. Also, determine that the operation, lubrication, maintenance, and repair procedures will not make the machine unsafe.

The information, the specifications, and the illustrations that exist in this guideline are based on information which was available at the time of publication. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete, most current information before you start any job. Cat dealers can supply the most current information.

Service Letters and Technical Information Bulletins


NOTICE

The most recent Service Letters and Technical Information Bulletins that are related to this component shall be reviewed before beginning work. Often Service Letters and Technical Information Bulletins contain upgrades in repair procedures, parts, and safety information that pertain to the parts or components being repaired.


References

Use the following references for additional information regarding the rebuild of a drive train.

Table 2
References 
SEBF8148  Reuse And Salvage Guidelines "General Salvage and Reconditioning Techniques" 
SEBF8187  Reuse And Salvage Guidelines "Standardized Parts Marking Procedures" 

Tooling and Equipment


NOTICE

Failure to follow the recommended procedure or the specified tooling that is required for the procedure could result in damage to components.

To avoid component damage, follow the recommended procedure using the recommended tools.


Table 3 contains the items that are needed to complete the repair procedures in this guideline.

Table 3
Tooling and Equipment 
Part Number  Description 
1U-9918  Wire Brush 
1P-3537  Dial Bore Gauge Kit 
6V-1541  Quick Cure Primer 
8T-7765  Surface Reconditioning Pad 
8T-9290
or
146-1738 
Borescope Inspection Kit 
9A-1593  Surface Texture Comparison Gauge 
9U-7377  Metal Marking Pen 
9S-3265  Compound 
238-8244  White LED Pen Light 
288-4209  Paper Towel 
385-4008  Outside Micrometer Set
6–60 inch 
385-9422  Inside Micrometer Set
2-24 inch 
473-8688
or
473-8689 
Inside Micrometer Set
2-12 inch 
Inside Micrometer Set
50-300 mm
474-3709
or
474-3710 
Inside Micrometer Set
8-32 inch 
Inside Micrometer Set
200-800 mm

Prepare the Area for Inspection

------ WARNING! ------

Personal injury can result when using cleaner solvents.

To help prevent personal injury, follow the instructions and warnings on the cleaner solvent container before using.


------ WARNING! ------

Personal injury can result from air pressure.

Personal injury can result without following proper procedure. When using pressure air, wear a protective face shield and protective clothing.

Maximum air pressure at the nozzle must be less than 205 kPa (30 psi) for cleaning purposes.


  • Clean all surfaces for inspection before you inspect the part. Make sure that you remove all debris, paint, and oil.

  • When you move parts that require cleaning, always use a proper lifting device. This device must protect the part from damage. For the safety of the operator, all lifting devices must be inspected before use.

  • During cleaning, do not damage machined surfaces.

  • Use pressurized air to dry parts.

  • If the bore cannot be inspected immediately after cleaning, put hydraulic oil on all machined surfaces to prevent rust or corrosion. Carefully store the parts in a clean container.

  • Use appropriate thread taps to chase all threaded holes.

Standardized Parts Marking Procedure

Reference: Refer to Reuse And Salvage Guideline, SEBF8187, "Standardized Parts Marking Procedures" for additional information regarding marking procedures.

The code is a Caterpillar standard. The code is used to record the history of a gear. The code will identify the number of rebuilds and hours at the time of each rebuild. This information is important for any decision to reuse a gear. The information should be considered before making the decision to reuse a gear. The information should be considered for locating the cause of a failure.

The mark should be on the sides of planetary gears and sun gears. The mark should not be covered by a mating part. Use 9U-7377 Metal Marking Pen that is listed in "Tooling and Equipment" to mark the code onto the gear.

The procedure for marking gears is a Caterpillar standard. This code is helpful when the machine is sold into a different territory after the first rebuild. During an overhaul, the previous code of a part should never be removed.


NOTICE

Do not use a numbering stamp punches set to mark internal parts. The impact from striking the stamp will cause an abnormal stress riser. The added stress riser may cause the part to fail prematurely.


Example 1



Illustration 3g03885120

Illustration 3 shows code (1-15). The first number (1) indicates that the component had been rebuilt once. The second number (15) indicates that there were 15,000 hours on the gear at the time of rebuild.

Example 2



Illustration 4g03885129

Illustration 4 shows code (1-12) and code (2-10). Code (2-10) represents the information from the second rebuild. The first number (2) indicates that the component had been rebuilt twice. The second number (10) indicates that there were 10,000 hours on the gear at the time of rebuild.

Note: To obtain the total number of hours for the component in Illustration 4, add first and second rebuild hours. In this example the component has a total of 22,000 hours.

Salvage Procedures For Internal Inserts on Sprocket Hubs

Procedure for Inserting the Insert Prior to Machining

  1. Machine the hub seal bore insert that is shown in Illustration 5. Use SAE 1020 steel.

  2. Machine the sprocket hub to Bore Diameter (D-3) and Bore Depth (W-2). The dimensions for the bores are shown in Table 4 through Table 6.

  3. Clean the new Diameter (D-3) that was machined into the hub. Apply 6V-1541 Quick Cure Primer, and a thin coat of 9S-3265 Compound to the bore.

  4. Assemble the insert into the hub. The insert should be cooled to −40 °C (−40.0 °F). Be sure that the insert is flat against the hub face.

  5. Machine the installed insert to the dimensions that are shown in Illustration 12 through Illustration 14.

  6. Assemble the final drive by using the procedures in the standard Service Manual.


Illustration 5g01429563
A semi-finished insert is shown. Refer to Table 4 through Table 6 for dimensions. All outside corners have a chamfer or a radius of 2.5 ± 0.5 mm (0.10 ± 0.02 inch).
(W-1) Width of Insert
(D-1) Inside Diameter
(D-2) Outside Diameter


Illustration 6g01429575
The illustration shows the dimensions for machining a sprocket hub. Depth (W-2) is measured from the back of Bearing Bore (B) to the back of Bore (D-3). Refer to Table 4 for dimensions.
(D-3) Bore Diameter for Insert
(A) Bearing Bore Diameter
(B) Bearing Bore Diameter
(C) Magnification
(W-2) Depth


Illustration 7g01574816
Magnification (C) is shown in the illustration. The magnification of the sprocket hub shows Machining Area (D). Refer to Table 4 for dimensions.
(D-3) Bore Diameter for Insert
(A) Bearing Bore Diameter
(B) Bearing Bore Diameter
(D) Area of Machining
(W-2) Depth

Table 4
Semi-finished Insert and Machining Dimensions 
Part Number  W-1  D-1  D-2  D-3  W-2 
3W-6043  24.0 ± 0.5 mm (0.94 ± 0.02 inch)  334.0 ± 0.5 mm (13.15 ± 0.02 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.30 ± 0.03 mm (14.264 ± 0.001 inch)  16.48 ± 0.10 mm (0.649 ± 0.004 inch) 
117-8045
177-3720 
25.4 ± 0.5 mm (1.00 ± 0.02 inch)  331.0 ± 0.5 mm (13.03 ± 0.02 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.30 ± 0.03 mm (14.264 ± 0.001 inch)  31.12 ± 0.10 mm (1.225 ± 0.004 inch) 
25.4 ± 0.5 mm (1.00 ± 0.02 inch) 331.0 ± 0.5 mm (13.03 ± 0.02 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.30 ± 0.03 mm (14.264 ± 0.001 inch)  31.12 ± 0.10 mm (1.225 ± 0.004 inch) 
8G-1478
3W-6144 
24.7 ± 0.5 mm (0.97 ± 0.02 inch)  330.0 ± 0.5 mm (12.99 ± 0.02 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.30 ± 0.03 mm (14.264 ± 0.001 inch)  39.70 ± 0.10 mm (1.563 ± 0.004 inch) 
5Q-7357  25.4 ± 0.5 mm (1.00 ± 0.02 inch)  336.0 ± 0.5 mm (13.23 ± 0.02 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.30 ± 0.03 mm (14.264 ± 0.001 inch)  40.40 ± 0.10 mm (1.591 ± 0.004 inch) 
3W-6144  25.4 ± 0.5 mm (1.00 ± 0.02 inch)  336.0 ± 0.5 mm (13.23 ± 0.02 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.30 ± 0.03 mm (14.264 ± 0.001 inch)  40.40 ± 0.10 mm (1.591 ± 0.004 inch) 
127-6333  22.4 ± 0.5 mm (0.88± 0.02 inch)  335.0 ± 0.5 mm (13.19 ± 0.02 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.30 ± 0.03 mm (14.264 ± 0.001 inch)  25.40 ± 0.10 mm (1.000 ± 0.004 inch) 
311-8369  22.4 ± 0.5 mm (0.88± 0.02 inch)  335.0 ± 0.5 mm (13.19 ± 0.02 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.30 ± 0.03 mm (14.264 ± 0.001 inch)  25.40 ± 0.10 mm (1.000 ± 0.004 inch) 
3W-6145  27.6 ± 0.5 mm (1.09 ± 0.02 inch)  376.7 ± 0.5 mm (14.83 ± 0.02 inch)  410.50 ± 0.03 mm (16.161 ± 0.001 inch)  410.30 ± 0.03 mm (16.154 ± 0.001 inch)  25.40 ± 0.10 mm (1.000 ± 0.004 inch) 
155-3943  27.6 ± 0.5 mm (1.09 ± 0.02 inch)  376.7 ± 0.5 mm (14.83 ± 0.02 inch)  410.50 ± 0.03 mm (16.161 ± 0.001 inch)  410.30 ± 0.03 mm (16.154 ± 0.001 inch)  25.40 ± 0.10 mm (1.000 ± 0.004 inch) 


Illustration 8g01583356
The illustration shows the dimensions for machining a sprocket hub. Depth (W-2) is measured from the back of Bearing Bore (B) to the back of Bore (D-3). Refer to Table 5 for dimensions.
(D-3) Bore Diameter for Insert
(A) Bearing Bore Diameter
(B) Bearing Bore Diameter
(E) Magnification
(W-2) Depth


Illustration 9g01583113
Magnification (E) is shown in the illustration. The magnification of the sprocket hub shows Machining Area (F). Refer to Table 5 for dimensions.
(D-3) Bore Diameter for Insert
(B) Bearing Bore Diameter
(F) Area of Machining
(W-2) Depth

Table 5
Semi-finished Insert and Machining Dimensions 
Part Number  W-1  D-1  D-2  D-3  W-2 
3W-6040  24.0 ± 0.5 mm (0.94 ± 0.02 inch)  240.0 ± 0.5 mm (9.45 ± 0.02 inch)  267.50 ± 0.03 mm (10.532 ± 0.001 inch)  267.30 ± 0.03 mm (10.524 ± 0.001 inch)  1.70 ± 0.25 mm (0.067 ± 0.010 inch) 
8G-3965  24.0 ± 0.5 mm (0.94 ± 0.02 inch)  237.7 ± 0.5 mm (9.36 ± 0.02 inch)  267.50 ± 0.03 mm (10.532 ± 0.001 inch)  267.30 ± 0.03 mm (10.524 ± 0.001 inch)  1.00 ± 0.10 mm (0.039 ± 0.004 inch) 
106-0701 
289-5885  25.0 ± 0.5 mm (0.98 ± 0.02 inch)  237.7 ± 0.5 mm (9.36 ± 0.02 inch)  264.50 ± 0.03 mm (10.413 ± 0.001 inch)  264.30 ± 0.03 mm (10.406 ± 0.001 inch)  1.60 ± 0.10 mm (0.063 ± 0.004 inch) 


Illustration 10g01585054
The illustration shows the dimensions for machining a sprocket hub. Depth (W-2) is measured from the back of Bearing Bore (B) to the back of Bore (D-3). Refer to Table 6 for dimensions.
(D-3) Bore Diameter for Insert
(A) Bearing Bore Diameter
(B) Bearing Bore Diameter
(G) Magnification
(W-2) Depth


Illustration 11g01585056
Magnification (G) is shown in the illustration. The magnification of the sprocket hub shows Machining Area (H). Refer to Table 6 for dimensions.
(D-3) Bore Diameter for Insert
(B) Bearing Bore Diameter
(H) Area of Machining
(W-2) Depth

Table 6
Semi-finished Insert and Machining Dimensions 
Part Number  W-1  D-1  D-2  D-3  W-2 
8G-4563  24.8 ± 0.5 mm (0.98 ± 0.02 inch)  239.0 ± 0.5 mm (9.41 ± 0.02 inch)  267.50 ± 0.03 mm (10.532 ± 0.001 inch)  267.30 ± 0.03 mm (10.524 ± 0.001 inch)  35.50 ± 0.10 mm (1.398 ± 0.004 inch) 
9G-9180  28.8 ± 0.5 mm (1.13 ± 0.02 inch)  226.0 ± 0.5 mm (8.90 ± 0.02 inch)  265.50 ± 0.03 mm (10.453 ± 0.001 inch)  265.30 ± 0.03 mm (10.445 ± 0.001 inch)  36.79 ± 0.10 mm (1.448 ± 0.004 inch) 
107-1763  24.8 ± 0.5 mm (0.98 ± 0.02 inch)  239.0 ± 0.5 mm (9.41 ± 0.02 inch)  265.50 ± 0.03 mm (10.453 ± 0.001 inch)  265.30 ± 0.03 mm (10.445 ± 0.001 inch)  35.50 ± 0.10 mm (1.398 ± 0.004 inch) 
7G-5837  25.0 ± 0.5 mm (0.98 ± 0.02 inch)  239.0 ± 0.5 mm (9.41 ± 0.02 inch)  265.50 ± 0.03 mm (10.453 ± 0.001 inch)  265.30 ± 0.03 mm (10.445 ± 0.001 inch)  24.00 ± 0.10 mm (0.945 ± 0.004 inch) 
8E-2481
318-6248 
25.0 ± 0.5 mm (0.98 ± 0.02 inch)  239.0 ± 0.5 mm (9.41 ± 0.02 inch)  265.50 ± 0.03 mm (10.453 ± 0.001 inch)  265.30 ± 0.03 mm (10.445 ± 0.001 inch)  24.00 ± 0.10 mm (0.945 ± 0.004 inch) 
9W-3374
318-6248 
25.0 ± 0.5 mm (0.98 ± 0.02 inch)  239.0 ± 0.5 mm (9.41 ± 0.02 inch)  265.50 ± 0.03 mm (10.453 ± 0.001 inch)  265.30 ± 0.03 mm (10.445 ± 0.001 inch)  24.00 ± 0.10 mm (0.945 ± 0.004 inch) 
104-3140  25.7 ± 0.5 mm (1.01 ± 0.02 inch)  335.0 ± 0.5 mm (13.19 ± 0.02 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.30 ± 0.03 mm (14.264 ± 0.001 inch)  36.90 ± 0.10 mm (1.453 ± 0.004 inch) 
9P-9570  25.3 ± 0.5 mm (0.99 ± 0.02 inch)  383.0 ± 0.5 mm (15.08 ± 0.02 inch)  410.50 ± 0.03 mm (16.161 ± 0.001 inch)  410.30 ± 0.03 mm (16.154 ± 0.001 inch)  44.00 ± 0.10 mm (1.732 ± 0.004 inch) 
7T-5484
110-2664 
24.8 ± 0.5 mm (0.97 ± 0.02 inch)  333.0 ± 0.5 mm (13.11 ± 0.02 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.30 ± 0.03 mm (14.264 ± 0.001 inch)  35.50 ± 0.10 mm (1.398 ± 0.004 inch) 
110-2664  23.8 ± 0.5 mm (0.94 ± 0.02 inch)  333.0 ± 0.5 mm (13.11 ± 0.02 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.30 ± 0.03 mm (14.264 ± 0.001 inch)  35.50 ± 0.10 mm (1.398 ± 0.004 inch) 
6T-0597  25.3 ± 0.5 mm (0.99 ± 0.02 inch)  383.0 ± 0.5 mm (15.08 ± 0.02 inch)  410.50 ± 0.03 mm (16.161 ± 0.001 inch)  410.30 ± 0.03 mm (16.154 ± 0.001 inch)  44.00 ± 0.10 mm (1.732 ± 0.004 inch) 
175-7149  27.2 ± 0.5 mm (1.07 ± 0.02 inch)  443.4 ± 0.5 mm (17.46 ± 0.02 inch)  470.90 ± 0.03 mm (18.539 ± 0.001 inch)  470.70 ± 0.03 mm (18.532 ± 0.001 inch)  66.96 ± 0.10 mm (2.636 ± 0.004 inch) 
160-5761  23.8 ± 0.5 mm (0.94 ± 0.02 inch)  443.4 ± 0.5 mm (17.46 ± 0.02 inch)  470.90 ± 0.03 mm (18.539 ± 0.001 inch)  470.70 ± 0.03 mm (18.532 ± 0.001 inch)  70.60 ± 0.10 mm (2.780 ± 0.004 inch) 
134-5995  23.8 ± 0.5 mm (0.94 ± 0.02 inch)  443.4 ± 0.5 mm (17.46 ± 0.02 inch)  470.90 ± 0.03 mm (18.539 ± 0.001 inch)  470.70 ± 0.03 mm (18.532 ± 0.001 inch)  70.36 ± 0.10 mm (2.770 ± 0.004 inch) 
199-2807
324-2342 
27.2 ± 0.5 mm (1.07 ± 0.02 inch)  443.4 ± 0.5 mm (17.46 ± 0.02 inch)  470.90 ± 0.03 mm (18.539 ± 0.001 inch)  470.70 ± 0.03 mm (18.532 ± 0.001 inch)  66.96 ± 0.10 mm (2.636 ± 0.004 inch) 

Note: Bearing Bore Diameter (A) and Bearing Bore Diameter (B) must be concentric with Bore (D-3) within 0.13 mm (0.005 inch). Maintaining the concentricity is not necessary when an insert that has not been machined is being used. The 0.13 mm (0.005 inch) tolerance must be maintained when finish machining is performed.

Procedure for Machining the Insert Prior to Inserting

  1. Machine the insert to the proper dimensions. Illustration 12 through Illustration 14 shows the different types of inserts. Use SAE 1020 steel. Refer to Table 7 through Table 13 for the dimensions for the insert.

  2. Machine the sprocket hub to Bore Diameter (D-3) and Bore Depth (W-2). The dimensions for the bores are shown in Table 4 through Table 6.

  3. Clean the bore that was machined into the hub. Apply 6V-1541 Quick Cure Primer and a thin coat of 9S-3265 Compound to the bore.

  4. The insert should be cooled to −40 °C (−40 °F). Assemble the insert into the hub. Make sure that the insert is flat against the hub face.


Illustration 12g01585573
The diagram shows the dimensions that are required for machining the insert. All outside corners have a chamfer or a radius of 2.5 ± 0.5 mm (0.10 ± 0.02 inch). Refer to Table 7 for the dimensions for the insert.

Table 7
Machining Dimensions for the Insert 
Dimension  Part Number 
  117-8045  177-3720  8G-1478
3W-6144 
3W-6145  155-3943 
D-7  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  410.50 ± 0.03 mm (16.161 ± 0.001 inch)  410.50 ± 0.03 mm (16.161 ± 0.001 inch) 
D-8(1)  360.00 ± 0.25 mm (14.173 ± 0.010 inch)  360.00 ± 0.25 mm (14.173 ± 0.010 inch)  404.50 ± 0.50 mm (15.930 ± 0.020 inch) 
D-9  351.68 ± 0.25 mm (13.846 ± 0.010 inch)  351.58 ± 0.25 mm (13.842 ± 0.010 inch)  351.58 ± 0.13 mm (13.842 ± 0.005 inch)  399.49 ± 0.25 mm (15.728 ± 0.010 inch)  399.58 ± 0.25 mm (15.732 ± 0.010 inch) 
D-10  350.68 ± 0.13 mm (13.806 ± 0.005 inch)  350.68 ± 0.13 mm (13.806 ± 0.005 inch)  350.68 ± 0.25 mm (13.806 ± 0.010 inch)  398.60 ± 0.13 mm (15.693 ± 0.005 inch)  398.68 ± 0.13 mm (15.696 ± 0.005 inch) 
D-11  336.0 ± 0.5 mm (13.23 ± 0.02 inch)  336.0 ± 0.5 mm (13.23 ± 0.02 inch)  335.0 ± 0.5 mm (13.19 ± 0.02 inch)  381.7 ± 0.5 mm (15.03 ± 0.02 inch)  381.7 ± 0.5 mm (15.03 ± 0.02 inch) 
D-12  349.30 ± 0.13 mm (13.752 ± 0.005 inch)  349.30 ± 0.13 mm (13.752 ± 0.005 inch)  397.30 ± 0.13 mm (15.642 ± 0.005 inch)  397.30 ± 0.13 mm (15.642 ± 0.005 inch) 
W-3  24.4 ± 0.5 mm (0.96 ± 0.02 inch)  24.4 ± 0.5 mm (0.96 ± 0.02 inch)  23.7 ± 0.5 mm (0.93 ± 0.02 inch)  24.4 ± 0.5 mm (0.96 ± 0.02 inch)  24.4 ± 0.5 mm (0.96 ± 0.02 inch) 
W-4  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  17.7 ± 0.5 mm (0.70± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch) 
W-5(2)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch) 
W-6  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.00 ± 0.25 mm (0.12 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch) 
G-1(3)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch) 
R-1  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.50 mm (0.250 ± 0.020 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch) 
R-2  3 mm (0.1 inch)(4)  3 mm (0.1 inch)(4)  3 mm (0.1 inch)(4)  3 mm (0.1 inch)(4)  3 mm (0.1 inch)(4) 
R-3  0.8 mm (0.03 inch)(5)  0.8 mm (0.03 inch) (5)  0.8 mm (0.03 inch)(5)  0.8 mm (0.03 inch) (5)  0.8 mm (0.03 inch)(5) 
A-1  10.0° ± 0.5°  10.0° ± 0.5°  10.0° ± 1.0°  10.0° ± 0.5°  10.0° ± 0.5° 
A-2(1)  11.31°  11.31°  18.64° 
A-3  20° ± 2°  20° ± 2°  20° ± 2°  20° ± 2°  20° ± 2° 
C-1  0.50 ± 0.20 mm (0.020 ± 0.010 inch) by 45 degrees  0.50 ± 0.20 mm (0.020 ± 0.010 inch) by 45 degrees  0.25 mm (0.010 inch)(5)  0.50 ± 0.20 mm (0.020 ± 0.010 inch) by 45 degrees  0.50 ± 0.20 mm (0.020 ± 0.010 inch) by 45 degrees 
S-1(6)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches) 
(1) If there are no dimensions, then the front face of the insert is flat.
(2) If there are no dimensions, then there is no flat surface.
(3) Gauge
(4) Max radius
(5) Deburr the edge.
(6) Surface texture


Illustration 13g01590066
The diagram shows the dimensions that are required for machining the insert. All outside corners have a chamfer or a radius of 2.5 ± 0.5 mm (0.10 ± 0.02 inch). Refer to Table 8 through Table 12 for the dimensions for machining the insert.

Table 8
Machining Dimensions for the Insert 
Dimension  Part Number 
  3W-6040  3W-6043  5Q-7357  3W-6144  127-6333  311-8369 
D-7  267.50 ± 0.03 mm (10.531 ± 0.012 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch) 
D-8(1)  360.0 ± 0.5 mm (14.17 ± 0.02 inch) 
D-9  256.58 ± 0.25 mm (10.102 ± 0.010 inch)  351.58 ± 0.25 mm (13.842 ± 0.010 inch)  351.58 ± 0.25 mm (13.842 ± 0.010 inch)  351.58 ± 0.25 mm (13.842 ± 0.010 inch)  351.58 ± 0.25 mm (13.842 ± 0.010 inch)  351.58 ± 0.25 mm (13.842 ± 0.010 inch) 
D-10  255.68 ± 0.13 mm (10.066 ± 0.005 inch)  350.68 ± 0.13 mm (13.806 ± 0.005 inch)  350.68 ± 0.13 mm (13.806 ± 0.005 inch)  350.68 ± 0.13 mm (13.806 ± 0.005 inch)  350.68 ± 0.13 mm (13.806 ± 0.005 inch)  350.68 ± 0.13 mm (13.806 ± 0.005 inch) 
D-11  238.80 ± 0.50 mm (9.402 ± 0.020 inch)  335.00 ± 0.50 mm (13.190 ± 0.020 inch)  337.64 ± 0.25 mm (13.293 ± 0.010 inch)  337.64 ± 0.25 mm (13.293 ± 0.010 inch)  336.00 ± 0.50 mm (13.230 ± 0.020 inch)  336.00 ± 0.50 mm (13.230 ± 0.020 inch) 
D-12  254.30 ± 0.13 mm (10.012 ± 0.005 inch)  349.30 ± 0.13 mm (13.752 ± 0.005 inch)  349.30 ± 0.13 mm (13.752 ± 0.005 inch)  349.30 ± 0.13 mm (13.752 ± 0.005 inch)  349.30 ± 0.13 mm (13.752 ± 0.005 inch)  349.30 ± 0.13 mm (13.752 ± 0.005 inch) 
W-3  22.80 ± 0.25 mm (0.898 ± 0.010 inch)  23.00 ± 0.25 mm (0.906 ± 0.010 inch)  24.40 ± 0.50 mm (0.960 ± 0.020 inch)  24.40 ± 0.50 mm (0.960 ± 0.020 inch)  24.40 ± 0.50 mm (0.960 ± 0.020 inch)  24.40 ± 0.50 mm (0.960 ± 0.020 inch) 
W-4  18.40 ± 0.50 mm (0.724 ± 0.020 inch)  18.40 ± 0.50 mm (0.720 ± 0.020 inch)  18.40 ± 0.50 mm (0.720 ± 0.020 inch)  18.40 ± 0.50 mm (0.720 ± 0.020 inch)  18.40 ± 0.50 mm (0.720 ± 0.020 inch)  18.40 ± 0.50 mm (0.720 ± 0.020 inch) 
W-5  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch) 
W-6  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch) 
G-1(2)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch) 
R-1  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch) 
R-2  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3) 
R-3  0.80 mm (0.030 inch)(4)  0.80 mm (0.030 inch)(4)  0.25 mm (0.010 inch)(4)  0.25 mm (0.010 inch) (4)  0.25 mm (0.010 inch)(4)  0.25 mm (0.010 inch)(4) 
A-1  10.0° ± 0.5°  10.0° ± 0.5°  10.0° ± 0.5°  10.0° ± 0.5°  10.0° ± 0.5°  10.0° ± 0.5° 
A-2(1)  30° 
C-1  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees 
S-1(5)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches) 
(1) If there are no dimensions, then the front face of the insert is flat.
(2) Gauge
(3) Max radius
(4) Deburr the edge.
(5) Surface texture

Table 9
Machining Dimensions for the Insert 
Dimension  Part Number 
  8G-3965  106-0701  289-5885  107-1763 
D-7  267.50 ± 0.03 mm (10.532 ± 0.001 inch)  267.50 ± 0.03 mm (10.532 ± 0.001 inch)  264.50 ± 0.03 mm (10.413 ± 0.001 inch)  265.50 ± 0.03 mm (10.453 ± 0.001 inch) 
D-8(1) 
D-9  256.59 ± 0.25 mm (10.102 ± 0.010 inch)  256.59 ± 0.25 mm (10.102 ± 0.010 inch)  256.58 ± 0.25 mm (10.102 ± 0.010 inch)  256.69 ± 0.25 mm (10.106 ± 0.010 inch) 
D-10  255.69 ± 0.13 mm (10.067 ± 0.005 inch)  255.68 ± 0.13 mm (10.066 ± 0.005 inch)  255.69 ± 0.13 mm (10.067 ± 0.005 inch)  255.69 ± 0.13 mm (10.067 ± 0.005 inch) 
D-11  238.70 ± 0.50 mm (9.400 ± 0.020 inch)  254.31 ± 0.13 mm (10.012 ± 0.005 inch)  238.70 ± 0.50 mm (9.400 ± 0.020 inch)  240.00 ± 0.50 mm (9.450 ± 0.020 inch) 
D-12  254.31 ± 0.13 mm (10.012 ± 0.005 inch)  254.31 ± 0.13 mm (10.012 ± 0.005 inch)  254.31 ± 0.13 mm (10.012 ± 0.005 inch)  254.31 ± 0.13 mm (10.012 ± 0.005 inch) 
W-3  23.00 ± 0.50 mm (0.910 ± 0.020 inch)  23.00 ± 0.50 mm (0.910 ± 0.020 inch)  24.00 ± 0.50 mm (0.940 ± 0.020 inch)  23.80 ± 0.50 mm (0.940 ± 0.020 inch) 
W-4  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch) 
W-5  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.50 + 0.25 - 0.00 mm (0.020 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch) 
W-6  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch) 
G-1(2)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch) 
R-1  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch) 
R-2  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3) 
R-3  0.8 mm (0.03 inch)(4)  0.8 mm (0.03 inch) (4)  0.8 mm (0.03 inch)(4) 
A-1  10.0° ± 0.5°  10.0° ± 0.5°  10.0° ± 0.5°  10.0° ± 0.5° 
A-2(1) 
C-1  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees 
S-1(5)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches) 
(1) If there are no dimensions, then the front face of the insert is flat.
(2) Gauge
(3) Max radius
(4) Deburr the edge.
(5) Surface texture

Table 10
Machining Dimensions for the Insert 
Dimension  Part Number 
  7G-5837  8E-2481
318-6248 
9W-3374
318-6248 
104-3140 
D-7  265.50 ± 0.03 mm (10.453 ± 0.001 inch)  265.50 ± 0.03 mm (10.453 ± 0.001 inch)  265.50 ± 0.03 mm (10.453 ± 0.001 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch) 
D-8(1) 
D-9  256.58 ± 0.25 mm (10.102 ± 0.010 inch)  256.58 ± 0.25 mm (10.102 ± 0.010 inch)  256.58 ± 0.25 mm (10.102 ± 0.010 inch)  351.58 ± 0.25 mm (13.842 ± 0.010 inch) 
D-10  255.68 ± 0.13 mm (10.066 ± 0.005 inch)  255.68 ± 0.13 mm (10.066 ± 0.005 inch)  255.68 ± 0.13 mm (10.066 ± 0.005 inch)  350.68 ± 0.13 mm (13.806 ± 0.005 inch) 
D-11  240.0 ± 0.5 mm (9.45 ± 0.02 inch)  240.0 ± 0.5 mm (9.45 ± 0.02 inch)  240.0 ± 0.5 mm (9.45 ± 0.02 inch)  336.0 ± 0.5 mm (13.23 ± 0.02 inch) 
D-12  254.30 ± 0.13 mm (10.012 ± 0.005 inch)  254.30 ± 0.13 mm (10.012 ± 0.005 inch)  254.30 ± 0.13 mm (10.012 ± 0.005 inch)  349.30 ± 0.13 mm (13.752 ± 0.005 inch) 
W-3  24.0 ± 0.5 mm (0.94 ± 0.02 inch)  24.0 ± 0.5 mm (0.94 ± 0.02 inch)  24.0 ± 0.5 mm (0.94 ± 0.02 inch)  24.7 ± 0.5 mm (0.97± 0.02 inch) 
W-4  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch) 
W-5  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch) 
W-6  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch) 
G-1(2)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch) 
R-1  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch) 
R-2  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3) 
R-3  0.25 mm (0.010 inch)  0.25 mm (0.010 inch) (4)  0.25 mm (0.010 inch)(4) 
A-1  10.0° ± 0.5°  10.0° ± 0.5°  10.0° ± 0.5°  10.0° ± 0.5° 
A-2(1) 
C-1  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees 
S-1(5)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches) 
(1) If there are no dimensions, then the front face of the insert is flat.
(2) Gauge
(3) Max radius
(4) Deburr the edge.
(5) Surface texture

Table 11
Machining Dimensions for the Insert 
Dimension  Part Number 
  9P-9570  7T-5484
110-2664 
110-2664  6T-0597 
D-7  410.50 ± 0.03 mm (16.161 ± 0.001 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  362.50 ± 0.03 mm (14.272 ± 0.001 inch)  410.50 ± 0.03 mm (16.161 ± 0.001 inch) 
D-8(1) 
D-9  399.58 ± 0.25 mm (15.732 ± 0.010 inch)  351.58 ± 0.25 mm (13.842 ± 0.010 inch)  351.58 ± 0.25 mm (13.842 ± 0.010 inch)  399.58 ± 0.25 mm (15.732 ± 0.010 inch) 
D-10  398.68 ± 0.13 mm (15.696 ± 0.005 inch)  350.68 ± 0.13 mm (13.806 ± 0.005 inch)  350.68 ± 0.13 mm (13.806 ± 0.005 inch)  398.68 ± 0.13 mm (15.696 ± 0.005 inch) 
D-11  384.0 ± 0.5 mm (15.12 ± 0.02 inch)  334.0 ± 0.5 mm (13.15 ± 0.02 inch)  334.0 ± 0.5 mm (13.15 ± 0.02 inch)  384.0 ± 0.5 mm (15.12 ± 0.02 inch) 
D-12  397.30 ± 0.13 mm (15.642 ± 0.005 inch)  349.30 ± 0.13 mm (13.752 ± 0.005 inch)  349.30 ± 0.13 mm (13.752 ± 0.005 inch)  397.30 ± 0.13 mm (15.642 ± 0.005 inch) 
W-3  24.25 ± 0.50 mm (0.955 ± 0.020 inch)  23.75 ± 0.50 mm (0.935 ± 0.020 inch)  23.75 ± 0.50 mm (0.935 ± 0.020 inch)  24.25 ± 0.50 mm (0.955 ± 0.020 inch) 
W-4  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch) 
W-5  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch) 
W-6  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch) 
G-1(2)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch) 
R-1  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch) 
R-2  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3) 
R-3  0.8 mm (0.03 inch) (4)  0.8 mm (0.03 inch) (4)  0.8 mm (0.03 inch) (4) 
A-1  10.0° ± 0.5°  10.0° ± 0.5°  10.0° ± 0.5°  10.0° ± 0.5° 
A-2(1) 
C-1  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees 
S-1(5)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches) 
(1) If there are no dimensions, then the front face of the insert is flat.
(2) Gauge
(3) Max radius
(4) Deburr the edge.
(5) Surface texture

Table 12
Machining Dimensions for the Insert 
Dimension  Part Number 
  175-7149  160-5761  134-5995  199-2807
324-2342 
D-7  470.90 ± 0.03 mm (18.539 ± 0.001 inch)  470.90 ± 0.03 mm (18.539 ± 0.001 inch)  470.90 ± 0.03 mm (18.539 ± 0.001 inch)  470.90 ± 0.03 mm (18.539 ± 0.001 inch) 
D-8(1) 
D-9  462.32 ± 0.25 mm (18.202 ± 0.010 inch)  462.32 ± 0.25 mm (18.202 ± 0.010 inch)  462.32 ± 0.25 mm (18.202 ± 0.010 inch)  462.32 ± 0.25 mm (18.202 ± 0.010 inch) 
D-10  461.42 ± 0.13 mm (18.166 ± 0.005 inch)  461.42 ± 0.13 mm (18.166 ± 0.005 inch)  461.42 ± 0.13 mm (18.166 ± 0.005 inch)  461.42 ± 0.13 mm (18.166 ± 0.005 inch) 
D-11  444.4 ± 0.5 mm (17.50 ± 0.02 inch)  444.4 ± 0.5 mm (17.50 ± 0.02 inch)  444.4 ± 0.5 mm (17.50 ± 0.02 inch)  444.4 ± 0.5 mm (17.50 ± 0.02 inch) 
D-12  460.04 ± 0.13 mm (18.112 ± 0.005 inch)  460.04 ± 0.13 mm (18.112 ± 0.005 inch)  460.04 ± 0.13 mm (18.112 ± 0.005 inch)  460.04 ± 0.13 mm (18.112 ± 0.005 inch) 
W-3  26.15 ± 0.25 mm (1.030 ± 0.010 inch)  22.75 ± 0.25 mm (0.896 ± 0.010 inch)  22.75 ± 0.25 mm (0.896 ± 0.010 inch)  26.15 ± 0.25 mm (1.030 ± 0.010 inch) 
W-4  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch) 
W-5  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch) 
W-6  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch) 
G-1(2)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch) 
R-1  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch) 
R-2  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3)  3 mm (0.1 inch)(3) 
R-3 
A-1  10.0 ± 0.5 mm (0.39 ± 0.02 inch)  10.0 ± 0.5 mm (0.39 ± 0.02 inch)  10.0 ± 0.5 mm (0.39 ± 0.02 inch)  10.0 ± 0.5 mm (0.39 ± 0.02 inch) 
A-2(1) 
C-1  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees 
S-1(4)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches) 
(1) If there are no dimensions, then the front face of the insert is flat.
(2) Gauge
(3) Max radius
(4) Surface texture


Illustration 14g01590533
The diagram shows the dimensions that are required for machining the insert. All outside corners have a chamfer or a radius of 2.5 ± 0.5 mm (0.10 ± 0.02 inch). Refer to Table 13 for the dimensions for machining the insert.

Table 13
Machining Dimensions for the Insert 
Dimension  Part Number 
  9G-9180 
D-7  265.50 ± 0.03 mm (10.453 ± 0.001 inch) 
D-9  256.57 ± 0.25 mm (10.101 ± 0.010 inch) 
D-10  255.68 ± 0.13 mm (10.066 ± 0.005 inch) 
D-11  239.00 ± 0.50 mm (9.409 ± 0.020 inch) 
D-12  254.30 ± 0.13 mm (10.012 ± 0.005 inch) 
W-3  27.81 ± 0.25 mm (1.095 ± 0.010 inch) 
W-4  18.40 ± 0.50 mm (0.720 ± 0.020 inch) 
W-5  0.40 ± 0.25 mm (0.016 ± 0.010 inch) 
W-6  3.70 ± 0.25 mm (0.146 ± 0.010 inch) 
W-7  21.00 ± 0.25 mm (0.827 ± 0.010 inch) 
G-1(1)  10.70 mm (0.420 inch) 
R-1  6.30 ± 0.25 mm (0.248 ± 0.010 inch) 
R-2  3 mm (0.1 inch)(2) 
R-3  0.8 mm (0.03 inch) (3) 
R-4  3.0 ± 0.5 mm (0.12 ± 0.02 inch) 
A-1  10° ± 0.5° 
A-3  45° ± 1° 
C-1  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees 
S-1(4)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches) 
(1) Gauge
(2) Max radius
(3) Deburr the edge.
(4) Surface texture

Note: 134-5995 Sprocket Hub and 199-2807 324-2342 Sprocket Hub are for the D11RB.

Salvage Procedures For External Inserts on Sprocket Hubs

Procedure for Inserting the Insert Prior to Machining

  1. Fabricate the Hub Seal Bore Insert that is shown in Illustration 15. Use SAE 1020 steel.

  2. Machine the sprocket hub. The dimensions for machining are shown in Table 14 and Table 15.

  3. Clean the new diameter that was machined into the hub. Apply 6V-1541 Quick Cure Primer and a thin coat of 9S-3265 Compound to the bore.

  4. Heat the insert to 120 °C (248 °F). Assemble the insert into the hub. Be sure that the insert is flat against the hub face. If an oil bath is used, be sure to dry thoroughly the oil from the insert before assembling the insert into the hub.

  5. Machine the insert to the proper dimensions. Refer to Illustration 20 and Illustration 21. Refer to Table 16 and Table 17 for the dimensions for final machining.

  6. Assemble the final drive by using standard Service Manual procedures.


Illustration 15g01438840
A semi-finished insert is shown. Refer to Table 14 and Table 15 for dimensions. All outside corners have a chamfer or a radius of 2.5 ± 0.5 mm (0.10 ± 0.02 inch).
(W-1) Width of Insert
(D-1) Inside Diameter
(D-2) Step Diameter
(D-3) Outside Diameter


Illustration 16g01439721
The illustration shows the dimensions for machining a sprocket hub. Depth (W-3) is measured from the back of Bearing Bore (B) to Machining Surface (E). Machining Surface (E) is shown in Illustration 17. Refer to Table 14 for dimensions.
(D-4) Diameter of Machining Surface (F)
( W-3) Depth
(W-4) Depth
(A) Bearing Bore Diameter
(B) Bearing Bore Diameter
(C) Area of Machining
(D) Magnification


Illustration 17g01598353
Magnification (D) is shown in the illustration. The magnification of the sprocket hub shows Machining Area (C). Depth (W-4) is measured from Surface (E) to the back surface. Refer to Table 14 for dimensions.
(D-4) Diameter of Machining Surface (F)
( W-3) Depth
(W-4) Depth
(B) Bearing Bore Diameter
(C) Area of Machining
(E) Surface of Machining
(F) Surface of Machining
(R-1) Radius

Table 14
Semi-finished Insert and Machining Dimensions 
Part Number  W-1  W-2  W-3  W-4  D-1  D-2  D-3  D-4  R-1 
9P-5127  24.00 ± 0.50 mm (0.940 ± 0.020 inch)  36.10 ± 0.10 mm (1.421 ± 0.004 inch)  37.10 ± 0.10 mm (1.461 ± 0.004 inch)  12.10 ± 0.10 mm (0.476 ± 0.004 inch)  333.00 ± 0.50 mm (13.110 ± 0.020 inch)  368.03 ± 0.03 mm (14.489 ± 0.001 inch)  398.00 ± 0.25 mm (15.669 ± 0.010 inch)  368.23 ± 0.02 mm (14.497 ± 0.001 inch)  1.00 mm (0.0390 inch) 


Illustration 18g01598373
The illustration shows the dimensions for machining a sprocket hub. Depth (W-3) is measured from the back of Bearing Bore (B) to Machining Surface (J). Machining Surface (J) is shown in Illustration 19. Refer to Table 15 for dimensions.
(D-4) Machining Surface (K)
( W-3) Depth
(W-4) Depth
(A) Bearing Bore Diameter
(B) Bearing Bore Diameter
(G) Area of Machining
(H) Magnification


Illustration 19g01598378
Magnification (H) is shown in the illustration. The magnification of the sprocket hub shows Machining Area (G). Depth (W-4) is measured from Surface (J) to the back surface. Refer to Table 15 for dimensions.
(D-4) Machining Surface (K)
( W-3) Depth
(W-4) Depth
(A) Bearing Bore Diameter
(B) Bearing Bore Diameter
(J) Surface
(K) Surface
(G) Area of Machining
(R-1) Radius

Table 15
Semi-finished Insert and Machining Dimensions 
Part Number  W-1  W-2  W-3  W-4  D-1  D-2  D-3  D-4  R-1 
242-8863  25.77 ± 0.25 mm (1.015 ± 0.010 inch)  40.25 ± 0.10 mm (1.585 ± 0.004 inch)  35.00 ± 0.10 mm (1.378 ± 0.004 inch)  12.10 ± 0.10 mm (0.476 ± 0.004 inch)  238.20 ± 0.50 mm (9.380 ± 0.020 inch)  253.03 ± 0.03 mm (9.962 ± 0.001 inch)  301.29 ± 0.10 mm (11.862 ± 0.004 inch)  253.23 ± 0.02 mm (9.970 ± 0.001 inch)  1.00 mm (0.039 inch) 
246-8426
317-0680 
27.50 ± 0.50 mm (1.080 ± 0.020 inch)  42.15 ± 0.10 mm (1.659 ± 0.004 inch)  35.00 ± 0.10 mm (1.378 ± 0.004 inch)  12.10 ± 0.10 mm (0.476 ± 0.004 inch)  237.70 ± 0.50 mm (9.360 ± 0.020 inch)  254.03 ± 0.03 mm (10.001 ± 0.001 inch)  290.30 ± 0.10 mm (11.429 ± 0.004 inch)  254.23 ± 0.02 mm (10.009 ± 0.001 inch)  1.00 mm (0.039 inch) 
246-8427
357-7958 
27.50 ± 0.50 mm (1.080 ± 0.020 inch)  41.95 ± 0.10 mm (1.652 ± 0.004 inch)  35.00 ± 0.10 mm (1.378 ± 0.004 inch)  12.10 ± 0.10 mm (0.476 ± 0.004 inch)  237.70 ± 0.50 mm (9.360 ± 0.020 inch)  253.03 ± 0.03 mm (9.962 ± 0.001 inch)  312.93 ± 0.10 mm (12.320 ± 0.004 inch)  253.23 ± 0.02 mm (9.970 ± 0.001 inch)  1.00 mm (0.039 inch) 

Note: Bearing Bore Diameter (A) and Bearing Bore Diameter (B) must be concentric with Diameter (D-4) within 0.13 mm (0.005 inch). Maintaining the concentricity is not necessary when an insert that is semi-finished is used. The 0.13 mm (0.005 inch) tolerance must be maintained when finish machining is performed.

Procedure for Machining the Insert Prior to Inserting

  1. Machine the insert to the proper dimensions. Illustration 20 and Illustration 21 show the different types of inserts. Use SAE 1020 steel. Refer to Table 16 and Table 17 for the dimensions of the insert.

  2. Machine the sprocket hub. The dimensions for machining are shown in Table 14 and Table 15.

  3. Clean the bore that was machined into the hub. Apply 6V-1541 Quick Cure Primer and a thin coat of 9S-3265 Compound to the bore.

  4. Heat the insert to 120 °C (248 °F). Assemble the insert into the hub. Be sure that the insert is flat against the hub face. If an oil bath is used, be sure to dry thoroughly the oil from the insert before assembling the insert into the hub.


Illustration 20g01440691
The diagram shows the dimensions that are required for machining the insert. All outside corners have a chamfer or a radius of 2.5 ± 0.5 mm (0.10 ± 0.02 inch). Refer to Table 16 for the dimensions for machining the insert.

Table 16
Machining Dimensions for the Insert 
Dimension  Part Number 
  9P-5127 
D-5  364.0 ± 1.0 mm (14.33 ± 0.04 inch) 
D-6  354.0 ± 1.0 mm (13.94 ± 0.04 inch) 
D-7  351.58 ± 0.25 mm (13.842 ± 0.010 inch) 
D-8  350.68 ± 0.13 mm (13.806 ± 0.005 inch) 
D-9  334.0 ± 0.5 mm (13.15 ± 0.02 inch) 
D-10  349.30 ± 0.13 mm (13.752 ± 0.005 inch) 
D-11  368.03 ± 0.03 mm (14.489 ± 0.001 inch) 
D-12  380.00 ± 0.25 mm (14.961 ± 0.010 inch) 
D-13  398.00 ± 0.25 mm (15.669 ± 0.010 inch) 
W-5  23.0 ± 0.5 mm (0.91 ± 0.02 inch) 
W-6  18.4 ± 0.5 mm (0.72 ± 0.02 inch) 
W-7  3.70 ± 0.25 mm (0.146 ± 0.010 inch) 
W-8  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch) 
W-9  16.0 ± 0.5 mm (0.63 ± 0.02 inch) 
W-10  10.10 ± 0.25 mm (0.398 ± 0.010 inch) 
W-11  35.10 ± 0.10 mm (1.382 ± 0.004 inch) 
G-1(1)  10.7 mm (0.42 inch) 
R-2  6.30 ± 0.25 mm (0.248 ± 0.010 inch) 
R-3  3 mm (0.1 inch)(2) 
R-5  3 mm (0.1 inch)(2) 
A-1  10° ± 0.5° 
A-2  15° ± 1° 
C-1  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees 
S-1  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches) 
(1) Gauge
(2) Max radius


Illustration 21g01604234
The diagram shows the dimensions that are required for machining the insert. All outside corners have a chamfer or a radius of 2.5 ± 0.5 mm (0.10 ± 0.02 inch). Refer to Table 17 for the dimensions for machining the insert.

Table 17
Machining Dimensions for the Insert 
Dimension  Part Number 
  242-8863  246-8426
317-0680 
246-8427
357-7958 
D-5  267.0 ± 0.3 mm (10.51 ± 0.01 inch)  268.0 ± 0.5 mm (10.55 ± 0.02 inch)  267.0 ± 0.5 mm (10.51 ± 0.02 inch) 
D-6  264.0 ± 1.0 mm (10.39 ± 0.04 inch)  264.0 ± 1.0 mm (10.39 ± 0.04 inch)  264.0 ± 1.0 mm (10.39 ± 0.04 inch) 
D-7  256.57 ± 0.25 mm (10.101 ± 0.010 inch)  256.58 ± 0.25 mm (10.102 ± 0.010 inch)  256.57 ± 0.25 mm (10.101 ± 0.010 inch) 
D-8  255.68 ± 0.13 mm (10.066 ± 0.005 inch)  255.68 ± 0.13 mm (10.066 ± 0.005 inch)  255.68 ± 0.13 mm (10.066 ± 0.005 inch) 
D-9  239.2 ± 0.5 mm (9.42 ± 0.02 inch)  238.7 ± 0.5 mm (9.40 ± 0.02 inch)  238.7 ± 0.5 mm (9.40 ± 0.02 inch) 
D-10  254.30 ± 0.13 mm (10.012 ± 0.005 inch)  254.30 ± 0.13 mm (10.012 ± 0.005 inch)  254.30 ± 0.13 mm (10.012 ± 0.005 inch) 
D-11  253.03 ± 0.03 mm (9.962 ± 0.001 inch)  254.03 ± 0.03 mm (10.001 ± 0.001 inch)  253.03 ± 0.03 mm (9.962 ± 0.001 inch) 
D-13  301.29 ± 0.10 mm (11.862 ± 0.004 inch)  290.30 ± 0.10 mm (11.429 ± 0.004 inch)  312.93 ± 0.10 mm (12.320 ± 0.004 inch) 
W-5  27.15 ± 0.25 mm (1.069 ± 0.010 inch)  29.05 ± 0.25 mm (1.144 ± 0.010 inch)  28.85 ± 0.25 mm (1.136 ± 0.010 inch) 
W-6  18.4 ± 0.5 mm (0.72 ± 0.02 inch)  18.3 ± 0.5 mm (0.72 ± 0.02 inch)  18.4 ± 0.5 mm (0.72 ± 0.02 inch) 
W-7  3.70 ± 0.25 mm (0.146 ± 0.010 inch)  3.69 ± 0.25 mm (0.145 ± 0.010 inch)  3.70 ± 0.25 mm (0.146 ± 0.010 inch) 
W-8  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch)  0.40 + 0.25 - 0.00 mm (0.016 + 0.010 - 0.000 inch) 
W-9  22.20 ± 0.25 mm (0.874 ± 0.010 inch)  19.20 ± 0.25 mm (0.756 ± 0.010 inch)  19.20 ± 0.25 mm (0.756 ± 0.010 inch) 
W-11  39.25 ± 0.10 mm (1.545 ± 0.004 inch)  41.15 ± 0.10 mm (1.620 ± 0.004 inch)  40.95 ± 0.10 mm (1.612 ± 0.004 inch) 
G-1(1)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch)  10.7 mm (0.42 inch) 
R-2  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch)  6.30 ± 0.25 mm (0.248 ± 0.010 inch) 
R-3  3.00 ± 0.25 mm (0.118 ± 0.010 inch)  3 mm (0.1 inch)(2)  3 mm (0.1 inch)(2) 
R-6  0.8 mm (0.03 inch)(3)  0.8 mm (0.03 inch) (3)  0.8 mm (0.03 inch) (3) 
A-1  10.0° ± 0.5°  10.0° ± 0.5°  10.0° ± 0.5° 
A-2  45° ± 1°  45° ± 1°  45° ± 1° 
C-1  0.5 ± 0.2 mm (0.02 ± 0.01 inch) by 45 degrees  1.0 ± 0.2 mm (0.04 ± 0.01 inch) by 45 degrees  1.0 ± 0.2 mm (0.04 ± 0.01 inch) by 45 degrees 
S-1(4)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches)  3.75 µ meters (148.000 µ inches) to 6.25 µ meters (246.100 µ inches) 
(1) Gauge
(2) Max radius
(3) Deburr the edge.
(4) Surface texture

Note: Bearing Bore Diameter (A) and Bearing Bore Diameter (B) must be concentric with Diameter (D-4) within 0.13 mm (0.005 inch). Maintaining the concentricity is not necessary when an insert that is semi-finished is used. The 0.13 mm (0.005 inch) tolerance must be maintained when finish machining is performed.

Salvage Procedure for Segment Mounting on Sprocket Hubs

Rework Procedure

The mounting holes for segments may be reworked to salvage the sprocket hub. Utilize the following procedure to salvage the sprocket hub. See Table 18 for specifications on the salvage of sprocket hubs with worn mounting holes.



Illustration 22g00535571
The illustration shows the typical example of a Sprocket Hub.
(A) New Hole Diameter

  1. Drill the elongated holes in the sprocket hub to the dimension of the New Hole Diameter (A) that is shown in Table 18. Hole locations are shown in Illustration 24 through Illustration 43.


    Illustration 23g00350132
    The diagram shows an insert. The insert should be fabricated to the appropriate dimensions.
    (B) Inside Diameter of Insert
    (C) Outside Diameter of Insert
    (D) Length of Insert

  2. Fabricate inserts for the oversize holes. An insert is shown in Illustration 23. The dimensions for the inserts are shown in Table 18. The hardness of the steel should be 32 to 45 on the rockwell c scale.

  3. The insert should be cooled to approximately −12 °C (10 °F). Press the inserts into the hub.

  4. Machine both faces of the inserts to make the inserts flush with the hub surface. The inserts should not protrude above the surface.

Table 18
Dimensions for the Salvage of Holes for Mounting Segments 
Part Number of Sprocket Hub  New Hole Diameter (A)  Inside Diameter of Insert (B)  Outside Diameter of Insert (C)  Length of Insert (D)  Flange Thickness(1) 
8G-3965  22.000 ± 0.025 mm (0.8661 ± 0.0010 inch)  17.75 + 0.20 - 0.10 mm (0.700 + 0.008 - 0.004 inch)  22.100 ± 0.025 mm (0.8701 ± 0.0010 inch)  12.75 ± 0.25 mm (0.502 ± 0.010 inch)  12.00 ± 0.25 mm (0.472 ± 0.010 inch) 
8G-4563  22.250 ± 0.025 mm (0.8760 ± 0.0010 inch)  18.00 + 0.20 - 0.10 mm (0.7087 + 0.008 - 0.004 inch)  22.350 ± 0.025 mm (0.8799 ± 0.0010 inch)  16.75 ± 0.25 mm (0.659 ± 0.010 inch)  16.00 ± 0.25 mm (0.630 ± 0.010 inch) 
289-5885  21.930 ± 0.025 mm (0.8634 ± 0.0010 inch)  17.68 + 0.20 - 0.10 mm (0.696 + 0.008 - 0.004 inch)  22.030 ± 0.025 mm (0.8673 ± 0.0010 inch)  16.25 ± 0.25 mm (0.640 ± 0.010 inch)  15.50 ± 0.25 mm (0.610 ± 0.010 inch) 
106-0701  22.000 ± 0.025 mm (0.8661 ± 0.0010 inch)  17.75 + 0.20 - 0.10 mm (0.700 + 0.008 - 0.004 inch)  22.100 ± 0.025 mm (0.8701 ± 0.0010 inch)  12.75 ± 0.25 mm (0.502 ± 0.010 inch)  12.00 ± 0.25 mm (0.472 ± 0.010 inch) 
9G-9180  22.000 ± 0.025 mm (0.8661 ± 0.0010 inch)  17.75 + 0.20 - 0.10 mm (0.700 + 0.008 - 0.004 inch)  22.100 ± 0.025 mm (0.8701 ± 0.0010 inch)  17.75 ± 0.25 mm (0.699 ± 0.010 inch)  17.00 ± 0.50 mm (0.670 ± 0.020 inch) 
242-8863  22.250 ± 0.025 mm (0.8760 ± 0.0010 inch)  18.00 + 0.40 - 0.15 mm (0.709 + 0.016 - 0.006 inch)  22.350 ± 0.025 mm (0.8799 ± 0.0010 inch)  15.75 ± 0.25 mm (0.620 ± 0.010 inch)(1)  15.00 ± 0.25 mm (0.591 ± 0.010 inch) 
107-1763  22.250 ± 0.025 mm (0.8760 ± 0.0010 inch)  18.00 + 0.20 - 0.10 mm (0.709 + 0.008 - 0.004 inch)  22.350 ± 0.025 mm (0.8799 ± 0.0010 inch)  16.75 ± 0.25 mm (0.659 ± 0.010 inch)  16.00 ± 0.25 mm (0.630 ± 0.010 inch) 
344-8499  27.000 ± 0.025 mm (1.0630 ± 0.0010 inch)  21.00 + 0.25 -0.10 mm (0.827 + 0.010 - 0.004 inch)  27.100 ± 0.025 mm (1.0669 ± 0.0010 inch)  21.75 ± 0.25 mm (0.856 ± 0.010 inch)  21.00 ± 0.25 mm (0.827 ± 0.010 inch) 
7G-5837  27.000 ± 0.025 mm (1.0630 ± 0.0010 inch)  21.50 + 0.20 - 0.10 mm (0.847 + 0.008 - 0.004 inch)  27.100 ± 0.025 mm (1.0669 ± 0.0010 inch)  21.75 ± 0.25 mm (0.856 ± 0.010 inch)  21.00 ± 0.25 mm (0.827 ± 0.010 inch) 
9P-3255  27.000 ± 0.025 mm (1.0630 ± 0.0010 inch)  21.50 + 0.20 - 0.10 mm (0.847 + 0.008 - 0.004 inch)  27.100 ± 0.025 mm (1.0669 ± 0.0010 inch)  22.50 ± 0.25 mm (0.886 ± 0.010 inch)  22.00 ± 0.25 mm (0.866 ± 0.010 inch) 
8E-2481
318-6248 
27.000 ± 0.025 mm (1.0630 ± 0.0010 inch)  21.50 + 0.20 - 0.10 mm (0.847 + 0.008 - 0.004 inch)  27.100 ± 0.025 mm (1.0669 ± 0.0010 inch)  21.75 ± 0.25 mm (0.856 ± 0.010 inch)  21.00 ± 0.50 mm (0.830 ± 0.020 inch) 
9W-3374
318-6248 
3T-8765  30.000 ± 0.025 mm (1.1811 ± 0.0010 inch)  24.50 + 0.20 - 0.10 mm (0.965 + 0.008 - 0.004 inch)  30.100 ± 0.025 mm (1.1850 ± 0.0010 inch)  29.50 ± 0.25 mm (1.161 ± 0.010 inch)  29.00 ± 0.25 mm (1.142 ± 0.010 inch) 
9P-5127  30.000 ± 0.025 mm (1.1811 ± 0.0010 inch)  24.50 + 0.20 - 0.10 mm (0.965 + 0.008 - 0.004 inch)  30.100 ± 0.025 mm (1.1850 ± 0.0010 inch)  29.50 ± 0.25 mm (1.161 ± 0.010 inch)  29.00 ± 0.25 mm (1.142 ± 0.010 inch) 
8E-3525  27.000 ± 0.025 mm (1.0630 ± 0.0010 inch)  24.50 + 0.20 - 0.10 mm (0.965 + 0.008 - 0.004 inch)  27.100 ± 0.025 mm (1.0669 ± 0.0010 inch)  27.50 ± 0.25 mm (1.083 ± 0.010 inch)  27.00 ± 0.25 mm (1.063 ± 0.010 inch) 
104-3140 
9P-9570  33.000 ± 0.025 mm (1.2992 ± 0.0010 inch)  27.50 + 0.20 - 0.10 mm (1.083 + 0.008 - 0.004 inch)  30.100 ± 0.025 mm (1.1850 ± 0.0010 inch)  37.50 ± 0.25 mm (1.476 ± 0.010 inch)  37.00 ± 0.25 mm (1.457 ± 0.010 inch) 
7T-5484
110-2664 
110-2664 
6T-0597
175-7149
160-5761
134-5995 
37.000 ± 0.025 mm (1.4567 ± 0.0010 inch)  31.50 + 0.20 - 0.10 mm (1.240 + 0.008 - 0.004 inch)  37.100 ± 0.025 mm (1.4606 ± 0.0010 inch)  45.50 ± 0.25 mm (1.791 ± 0.010 inch)  45.00 ± 0.25 mm (1.772 ± 0.010 inch) 
199-2807
324-2342 
3W-6040  21.930 ± 0.025 mm (0.8634 ± 0.0010 inch)  17.68 + 0.20 - 0.10 mm (0.696 + 0.008 - 0.004 inch)  22.030 ± 0.025 mm (0.8673 ± 0.0010 inch)  14.75 ± 0.25 mm (0.581 ± 0.010 inch)  14.00 ± 0.25 mm (0.551 ± 0.010 inch) 
3W-6043  21.930 ± 0.025 mm (0.8634 ± 0.0010 inch)  17.68 + 0.20 - 0.10 mm (0.696 + 0.008 - 0.004 inch)  22.030 ± 0.025 mm (0.8673 ± 0.0010 inch)  19.75 ± 0.25 mm (0.778 ± 0.010 inch)  19.00 ± 0.25 mm (0.748 ± 0.010 inch) 
117-8045  22.250 ± 0.025 mm (0.8760 ± 0.0010 inch)  18.00 + 0.20 - 0.10 mm (0.7087 + 0.008 - 0.004 inch)  22.350 ± 0.025 mm (0.8799 ± 0.0010 inch)  12.25 ± 0.25 mm (0.482 ± 0.010 inch)  11.50 ± 0.25 mm (0.453 ± 0.010 inch) 
177-3720 
246-8426
317-0680 
18.750 ± 0.025 mm (0.7382 ± 0.0010 inch)  14.50 + 0.20 - 0.10 mm (0.571 + 0.008 - 0.004 inch)  18.850 ± 0.025 mm (0.7421 ± 0.0010 inch)  19.75 ± 0.25 mm (0.778 ± 0.010 inch)  19.00 ± 0.25 mm (0.748 ± 0.010 inch) 
8G-1478
3W-6144
5Q-7357 
21.930 ± 0.025 mm (0.8634 ± 0.0010 inch)  17.68 + 0.20 - 0.10 mm (0.696 + 0.008 - 0.004 inch)  22.030 ± 0.025 mm (0.8673 ± 0.0010 inch)  15.75 ± 0.25 mm (0.620 ± 0.010 inch)  15.00 ± 0.25 mm (0.591 ± 0.010 inch) 
127-6333  22.250 ± 0.025 mm (0.8760 ± 0.0010 inch)  18.00 + 0.20 - 0.10 mm (0.7087 + 0.008 - 0.004 inch)  22.350 ± 0.025 mm (0.8799 ± 0.0010 inch)  15.75 ± 0.25 mm (0.620 ± 0.010 inch)  15.00 ± 0.25 mm (0.591 ± 0.010 inch) 
311-8369 
246-8427
357-7958 
22.250 ± 0.025 mm (0.8760 ± 0.0010 inch)  18.00 + 0.40 - 0.15 mm (0.709 + 0.016 - 0.006 inch)  22.350 ± 0.025 mm (0.8799 ± 0.0010 inch)  15.75 ± 0.25 mm (0.620 ± 0.010 inch)  15.00 ± 0.25 mm (0.591 ± 0.010 inch) 
8G-1504
3W-6145 
25.130 ± 0.025 mm (0.9894 ± 0.0010 inch)  20.88 + 0.20 - 0.10 mm (0.822 + 0.008 - 0.004 inch)  25.230 ± 0.025 mm (0.9933 ± 0.0010 inch)  19.75 ± 0.25 mm (0.778 ± 0.010 inch)  19.00 ± 0.25 mm (0.748 ± 0.010 inch) 
3W-6145  25.130 ± 0.025 mm (0.9894 ± 0.0010 inch)  20.88 + 0.20 - 0.10 mm (0.822 + 0.008 - 0.004 inch)  25.230 ± 0.025 mm (0.9933 ± 0.0010 inch)  19.75 ± 0.25 mm (0.778 ± 0.010 inch)  19.00 ± 0.25 mm (0.748 ± 0.010 inch) 
155-3943  24.250 ± 0.025 mm (0.9500 ± 0.0010 inch)  20.00 + 0.20 - 0.10 mm (0.787 + 0.008 - 0.004 inch)  24.350 ± 0.025 mm (0.9587 ± 0.0010 inch)  19.75 ± 0.25 mm (0.778 ± 0.010 inch)  19.00 ± 0.25 mm (0.748 ± 0.010 inch) 
(1) Thickness of sprocket hub at the location of the holes for mounting the segment


Illustration 24g01445716
8G-4563 Sprocket Hub


Illustration 25g01445742
289-5885 Sprocket Hub


Illustration 26g01445745
106-0701 Sprocket Hub

Note: The 8G-3965 Sprocket Hub has the same dimensions for the location of the holes as the sprocket hub that is shown in Illustration 26.



Illustration 27g00540651
9G-9180 Sprocket Hub


Illustration 28g01445746
242-8863 Sprocket Hub


Illustration 29g01445747
107-1763 Sprocket Hub


Illustration 30g00540698
8E-2481 Sprocket Hub, 318-6248 Sprocket Hub

Note: The 9W-3374 Sprocket Hub and 7G-5837 Sprocket Hub have the same dimensions for the location of the holes as the sprocket hub that is shown in Illustration 30.



Illustration 31g00540703
9P-3255 Sprocket Hub


Illustration 32g00540707
9P-5127 Sprocket Hub

Note: The 3T-8765 Sprocket Hub has the same dimensions for the location of the holes as the sprocket hub that is shown in Illustration 32.



Illustration 33g00540711
104-3140 Sprocket Hub

Note: The 8E-3525 Sprocket Hub has the same dimensions for the location of the holes as the sprocket hub that is shown in Illustration 33.



Illustration 34g00540712
9P-9570 Sprocket Hub


Illustration 35g00540716
110-2664 Sprocket Hub

Note: The 7T-5484 Sprocket Hub and 110-2664 Sprocket Hub have the same dimensions for the location of the holes as the sprocket hub that is shown in Illustration 35.



Illustration 36g00540738
160-5761 Sprocket Hub, 199-2807, 324-2342 Sprocket Hub

Note: The 199-2807 324-2342 Sprocket Hub and 175-7149 Sprocket Hub have the same dimensions for the location of the holes as the sprocket hub that is shown in Illustration 36. Use the dimensions that are shown in Illustration 36 to perform the update to 6T-0597 Sprocket Hub and 134-5995 199-2807 324-2342 Sprocket Hub to use all available mounting bolts for the sprocket segment.



Illustration 37g01505420
117-8045 Sprocket Hub

Note: The 3W-6043 Sprocket Hub has the same dimensions for the location of the holes as the sprocket hub that is shown in Illustration 37.



Illustration 38g01505754
177-3720 Sprocket Hub


Illustration 39g01505756
246-8426 Hub, 317-0608 Sprocket Hub


Illustration 40g01505766
127-6333 Sprocket Hub

Note: The 8G-1478 Sprocket Hub, 5Q-7357 Sprocket Hub, and 3W-6144 Sprocket Hub have the same dimensions for the location of the holes as the sprocket hub that is shown in Illustration 40.



Illustration 41g01505767
311-8369 Sprocket Hub


Illustration 42g01505764
246-8427 Sprocket Hub, 357-7958 Sprocket Hub


Illustration 43g01505761
155-3943 Sprocket Hub

Note: The 8G-1504 Sprocket Hub and 3W-6145 Sprocket Hub have the same dimensions for the location of the holes as the sprocket hub that is shown in Illustration 43.



Illustration 44g01792973
3W-6040 Sprocket Hub

Caterpillar Information System:

2007/11/05 Troubleshooting Procedure for the Engine Speed Sensor on Small Track-Type Tractors {1907}
994F Wheel Loader Machine Systems Check and Relief Valve (Main Hydraulic) - Install
2007/11/05 A New Rear Hood Assembly is Available for Improved Durability {7251}
2007/12/31 Improvements for the Torque Converter {3101}
2007/11/05 An Improved Seal For The Standard Final Drive Is Now Available {4050, 7561}
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D6T Track-Type Tractor Machine Systems Radiator Guard and Support
854K Wheel Dozer and 992K Wheel Loader Engine to Torque Converter - Connect
2007/10/29 Rework Procedure for the Brackets of the Air Cleaner on Wheel Loaders {1051}
2007/11/05 The Parking Brake Group is Updated {4267}
Procedure to Install the New Lower Hitch Group on the 525C, 535C, and 545C Wheel Skidders{7057, 7100} Procedure to Install the New Lower Hitch Group on the 525C, 535C, and 545C Wheel Skidders{7057, 7100}
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Procedure for Troubleshooting and Cleaning the Oil Rail System for the Hydraulic Electronic Unit Injector (HEUI) {1100, 1126, 1250, 1251, 1261, 1290} Procedure for Troubleshooting and Cleaning the Oil Rail System for the Hydraulic Electronic Unit Injector (HEUI) {1100, 1126, 1250, 1251, 1261, 1290}
906, 907 and 908 Compact Wheel Loaders Power Train Piston Motor (Hydrostatic) - Assemble
906H, 906H2, 907H, 907H2, 908H and 908H2 Compact Wheel Loaders Machine Systems Gear Pump (Implement) (Steering) (Hydraulic Fan) - Disassemble
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