906, 907 and 908 Compact Wheel Loaders Power Train Caterpillar


Piston Motor (Hydrostatic) - Assemble

Usage:

906M H66

Assembly Procedure

Table 1
Required Tooling    
Tool     Part Number     Part Description     Qty    
B     5P-7288     Sleeve     1    
C     126-7176     Forcing Screw     1    
3H-0465 Push-Puller Plate     4    
4C-5658 Threaded Adapter     1    
8B-7548 Push-Puller Tool Gp     1    
8B-7550 Push-Puller Leg     2    
D     -     Loctite 242     -    
E     6V-2055     Grease     1    



    Illustration 1g03588470

  1. Raise the temperature of bearing cone (49) .

  1. Use Tooling (B) in order to install bearing cone (49) onto rotating group (37) .



    Illustration 2g01292009

  1. Install bearing cup (47) .



    Illustration 3g01292014

  1. Install spacer (48) .



    Illustration 4g01292016

  1. Raise the temperature of bearing cone (46) .

  1. Install bearing cone (46) .

  1. Install bearing cup (45) .



    Illustration 5g03588473

  1. Install shim (44) .

  1. Install retaining ring (43) .



    Illustration 6g01292003



    Illustration 7g01291304



    Illustration 8g01291301

  1. Raise the temperature of the housing.

  1. Lower the temperature of rotating group (37) .

  1. Install rotating group (37) , lip seal (38) , and shim (36) .

  1. Install retaining ring (35) .



    Illustration 9g03588475

  1. Use Tooling (C) in order to pull the shaft into the housing.



    Illustration 10g01292013

  1. Install piston (41) , pistons (39) , and plate (42) .

  1. Apply Tooling (D) onto bolts (40) .

  1. Install bolts (40) . Tighten bolts (40) to a torque of 38 ± 4 N·m (28 ± 3 lb ft).

  1. Install spring (33) into piston (41) .



    Illustration 11g01292015

  1. Install shim (34) into barrel (32) .



    Illustration 12g01291295

  1. Install barrel (32) and O-ring seal (31) .



    Illustration 13g01291289

  1. Install pin (29) and piston (30) .



    Illustration 14g01291283

  1. Apply Tooling (E) onto back of port plate (28) . Install port plate (28) .



    Illustration 15g01291288

  1. Install O-ring seals (26) and bolt (27) .



    Illustration 16g01291287

  1. Install the O-ring seals, plug (25) , plug (22) , and plug (23) .

  1. Install valve (24) and bolts (21) . Tighten bolts (21) to a torque of 75 N·m (55 lb ft).



    Illustration 17g01291284

  1. Install O-ring seal (17) , pin (12) , nut (13) , solenoid (14) , nut (20) , bushing (18) , piston (19) , dowel (10) , spring (15) , retainer (16) , spring (7) , retainer (9) , spring (8) , and bushing (11) .



    Illustration 18g01291286

  1. Install O-ring seals (6) .



    Illustration 19g01291282

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.

    ----------------------

  1. Install valve assembly (5) and bolts (4) . Tighten bolts (4) to a torque of 75 N·m (55 lb ft).



    Illustration 20g01291279

  1. Install head (3) and bolts (2) . Tighten bolts (2) to a torque of 87 N·m (64 lb ft).

End By: Install the piston motor (Hydrostatic).

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