Camshaft - Install
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Required Tools | |||
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Tool | Part Number | Part Description | Qty |
A | 177-8001 | Pilot Sleeve | 2 |
B | 249-2936 | Adapter | 1 |
C | 274-7932(1) or 274-7933(2) | Guide | 1 |
D | 8T-2998 | Lubricant | 1 |
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(1) | Front Removal |
(2) | Rear Removal |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
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NOTICE |
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Do not turn the crankshaft or the camshaft while the camshaft gear is removed. If the rear gear group is not correctly timed during installation, interference can occur between the pistons and the valves, resulting in damage to the engine. |
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NOTICE |
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Care must be used when removing or installing the camshaft. Do not damage the finshed surfaces of the camshaft or the camshaft bearings. |
- Ensure that the camshaft and camshaft bearings are thoroughly clean. Lubricate the camshaft lobes with a 50/50 mixture of Tooling (D) and clean engine oil. Apply a thin coat of clean engine oil on the camshaft bearings.
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Illustration 1 g01194934 - Install Tooling (A) and Tooling (B) on the rear of camshaft (18). Install Tooling (A) on the front of camshaft (18).
- Install Tooling (C) on the front housing or the rear housing. Tooling (C) is used to support the camshaft.
- Use two technicians to install the camshaft. Use Tooling (C) to assist in aligning the camshaft with the camshaft bearings. Carefully slide the camshaft into the cylinder head. Keep the camshaft level while the camshaft is being installed in the cylinder head. The weight of the camshaft is approximately
35 kg (77 lb) .Note: Rotate the camshaft during installation. This will prevent the camshaft from binding in the camshaft bearings.
- Remove Tooling (A) and Tooling (B) from the camshaft.
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Illustration 2 g01194933 - Install adapter assembly (17) and sealing plate (16). Install bolts (15).
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Illustration 3 g01194932 Show/hide tableIllustration 4 g01151441 - Install damper (14) and bolts (13).
- Tighten bolts (13) to a torque of
240 ± 40 N·m (177 ± 30 lb ft) . Tighten the bolts in the following sequence: 1, 4, 2, 5, 3, 6, 1, 4.Show/hide tableIllustration 5 g01206950 - Position cover (10) and the O-ring seal. Install bolts (11) and washers (12).
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Illustration 6 g01194923 - Install new O-ring seals and sealing plate (9).
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Illustration 7 g01194585 - Install adapter assembly (8), thrust plate (7), and bolts (6).
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Illustration 8 g01194581 Show/hide tableIllustration 9 g01151468 - Reposition gear (5). Install bolts (4).
- Tighten bolts (4) to a torque of
240 ± 40 N·m (177 ± 30 lb ft) . Tighten the bolts in the following sequence: 1, 4, 2, 5, 3, 6, 1, 4.Show/hide tableIllustration 10 g01194576 - Install cover (1) and the O-ring seal.
- Install bolts (2) and washers (3).
- Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".
End By:
- Install the water temperature regulator, if necessary. Refer to Disassembly and Assembly, "Water Temperature Regulator - Remove and Install".
- Install the exhaust elbows. Refer to Disassembly and Assembly, "Exhaust Elbow - Remove and Install".
- Install the turbochargers. Refer to Disassembly and Assembly, "Turbocharger - Install".
- Install the rocker arms and the rocker shafts. Refer to Disassembly and Assembly, "Rocker Arms and Shaft - Install".
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