Exhaust Elbow - Remove and Install
Start By:
- Remove the turbochargers, if necessary. Refer to Disassembly and Assembly, "Turbocharger - Remove".
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Remove exhaust coupling (1) from exhaust elbow (2). Remove sealing rings (3) from the exhaust coupling.
- Remove elbows (5) and (9).
- Remove bolts (8). Remove exhaust elbow (2).
- Remove bolts (6). Remove support (7).
- If necessary, remove pipe plug (4) from exhaust elbow (2).
- Repeat the same process for the rear exhaust elbow.
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Illustration 1 | g01208593 |
- Remove clamps (10), bolts (12), and exhaust elbows (11).
- Remove exhaust couplings (14) from exhaust elbow (13). Remove the sealing rings from exhaust couplings (14).
- Remove bolts (18) and exhaust elbow (13).
- Remove bolts (17) and support (16).
- If necessary, remove pipe plugs (15) from exhaust elbow (13).
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Illustration 2 | g01326786 |
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 5P-3931 | Anti-Seize Compound | - |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Position support (7) and install bolts (6).
- Position exhaust elbow (2) and install bolts (8).
- Install elbows (5) and (9).
- If necessary, apply Tooling (A) to pipe plugs (4) and install the pipe plugs.
- Install sealing rings (3) on exhaust coupling (1). Install the exhaust coupling in exhaust elbow (2).
- Repeat the same process for the rear exhaust elbow.
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Illustration 3 | g01208593 |
- If necessary, apply Tooling (A) to pipe plugs (15) and install pipe plugs (15) in exhaust elbow (13).
- Install support (16) and bolts (17).
- Install exhaust elbow (13) and bolts (18).
- Install the sealing rings on exhaust couplings (14). Install exhaust couplings (14) in exhaust elbow (13).
- Install exhaust elbows (11), bolts (12), and clamps (10). Tighten clamps (10) to a torque of
9.5 ± 1.0 N·m (85 ± 9 lb in) . Lightly tap clamps (10) around the circumference. Tighten clamps (10) again to a torque of9.5 ± 1.0 N·m (85 ± 9 lb in) .
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Illustration 4 | g01326786 |
End By:
- Install the turbochargers, if necessary. Refer to Disassembly and Assembly, "Turbocharger - Install".
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