D7R Track-Type TractorPower Train Caterpillar


Track Roller Frame - Install

Usage:

D7R 2EN

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Description     Qty    
A     142-8548     Lifting Bracket     1    
189-0411 Shackle     2    
193-5474 Shackle     1    
B     9U-6600     Manual Pump     2    
8S-7615 Pin     2    
8S-7650 Cylinder     2    
8S-7610 Base     2    
C     8S-7615     Pin     2    
8S-7640 Stand     2    
8S-7611 Tube     2    
D     8T-5255     Hydraulic Jack     1    
E     9U-6600     Manual Pump     1    
8S-7611 Base     1    
8S-7615 Tube     1    
8S-7640 Stand     1    
6V-3160 Cylinder     1    
2S-4680 Stud     2    
5P-8248 Washer     2    
5P-8249 Washer     2    
2J-3506 Nut (1 inch by 14)     2    
8B-7548 Push-Puller Crossbar     1    
F     8B-7548     Push-Puller Crossbar     1    
1D-4586 Bolt (1 inch by 11 by 3 1/2 inch)     2    
4B-5275 Washer     2    
G     -     Bar Stock with thickness of 60 mm (2.4 inch) and length of 4 inch     1    
H     5P-3413     Pipe Sealant     -    
J     4C-5593     Anti-Seize Compound     -    

------ WARNING! ------

Personal injury can result from performing service on the track roller frame.

Refer to Special Instruction, SMHS8273 for inspection and removal procedures before performing any service.

----------------------

  1. Inspect all O-ring seals. Replace any damaged seals. Apply clean oil to the O-rings.

  1. Make sure that the O-ring seal is in the correct position on the seal retainer of the pivot shaft.



    Illustration 1g00835752

    ------ WARNING! ------

    Personal injury or death can result from lifting a heavy assembly.

    The heavy assembly can fall if using an incorrect hoist to lift the load.

    Be sure the hoist has the correct capacity to lift a heavy assembly. Approximate weight of the assembly is given below.

    ----------------------

    ------ WARNING! ------

    Pinch Point

    Stay clear of this area!

    Serious personal injury may occur.

    ----------------------

  1. Attach chain (1) between the front track roller frame and the rear track roller frame. Attach chain (2) to the rear track roller frame. Attach chain (2) to Tooling (A) and to a suitable lifting device. Install the track roller frame on the pivot shaft.



    Illustration 2g00823277

  1. Place ring (4) against the pivot shaft.

  1. Install the O-ring seal on plate (3) . Apply SAE 30W oil to the inside bore of the track roller frame. Place plate (3) on the end of the pivot shaft. Install the twelve bolts.



    Illustration 3g00831253



    Illustration 4g00831480

  1. Position Tooling (D) under the track roller frame. Use Tooling (D) in order to align the bolt holes in retainer (5) with the holes in the tractor frame.

  1. Apply Tooling (H) to the threads of bolts (6) . Install the bolts.

  1. Remove the chain and Tooling (A) from the track roller frame.



    Illustration 5g00831209

  1. Use Tooling (D) in order to align the equalizer bar pin with the track roller frame. Apply Tooling (J) to equalizer bar pin (7) . Orient the pin with the small diameter toward the rear of the machine. Use Tooling (E) in order to install equalizer bar pin (7) .

  1. Position the retainer plate. Bolt the retainer plate to the equalizer bar pin and to the track roller frame with three bolts.

  1. Remove Tooling (D) under the track roller frame.



    Illustration 6g00831476



    Illustration 7g00831187

  1. Install the seal on plate (8) . Apply SAE 30W oil to the seal and into the bore of the track roller frame. Use Tooling (F) in order to install plate (8) in the track roller frame. Remove Tooling (F) . Move plate (8) to plate (3) with a soft hammer.

  1. Install the spacer and bolt (9) in plate (3) .



    Illustration 8g00831195

  1. Place the O-ring seal on plug (10) . Install the plug in plate (8) .



    Illustration 9g00837577

  1. Use a suitable lifting device in order to position trunnion (11) on the track roller frame. Install bolts (12) .



    Illustration 10g00831200

  1. Position Tooling (B) . Raise the rear of the machine, and remove Tooling (C) . Lower the rear of the machine and remove Tooling (B) .

  1. Lower the front of the machine.

  1. Remove Tooling (G) between the equalizer bar and the tractor frame.



    Illustration 11g00831207

  1. Install drain plug (13) in the pivot shaft.



    Illustration 12g00832224

  1. Remove plug (14) with the gasket. Fill the pivot shaft with SAE 30W oil. Refer to Operation and Maintenance Manual, "Lubricant Viscosities and Refill Capacities". Install plug (14) with the gasket.

  1. Fill the oil reservoir in the pivot shaft. Refer to Operation and Maintenance Manual, "Lubricant Viscosities and Refill Capacities".

End By:

  1. Connect the track. Refer to Disassembly and Assembly, "Track - Connect".
  2. Install the rear bottom guards. Refer to Disassembly and Assembly, "Bottom Guard - Install".
  3. Install the bulldozer. Refer to Disassembly and Assembly, "Bulldozer - Install".

Caterpillar Information System:

D7R Track-Type TractorPower Train Pivot Shaft Seals-Assemble
D7R Track-Type TractorPower Train Pivot Shaft Seals-Disassemble
D7R Track-Type TractorPower Train Track Roller Frame - Remove
611 Wheel Tractor-Scraper Cooling System Coolant (DEAC) - Change
D7R Track-Type TractorPower Train Sprocket Segment - Remove and Install
D7R Track-Type TractorPower Train Track - Connect
D7R Track-Type TractorPower Train Track - Assemble
D7R Track-Type TractorPower Train Track - Disassemble
D7R Track-Type TractorPower Train Track - Separate
D7R Track-Type TractorPower Train Track Roller - Install
D7R Track-Type TractorPower Train Track Roller - Assemble
973 Track-Type Loader Steering Linkage - Lubricate
D7R Track-Type TractorPower Train Front Track Roller Frame - Remove
D7R Track-Type TractorPower Train Front Track Roller Frame - Install
D8R Track-Type Tractor Hydraulic System Bulldozer and Ripper Control Linkage
D7R Track-Type TractorPower Train Track Adjuster - Remove
D7R Track-Type TractorPower Train Track Adjuster - Disassemble
D7R Track-Type TractorPower Train Track Adjuster - Assemble
IT14G Integrated Toolcarrier and 914G Wheel Loader Power Train Piston Motor (Hydrostatic)
D7R Track-Type TractorPower Train Track Adjuster - Install
D6R Track-Type Tractor 3306B Engine Supplement Alternator - Remove and Install
D7R Track-Type TractorPower Train Idler - Remove
611 Wheel Tractor-Scraper Cooling System Coolant (ELC) - Change
980G Wheel Loader Machine Systems Tilt Lever and Tilt Link - Remove
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