D6G Track-Type Tractor Power Train Caterpillar


Flywheel Clutch - Disassemble

Usage:

D6G SR 3SR

Disassembly Procedure (Direct Drive)

Start By:

  1. Remove the flywheel clutch. Refer to Disassembly and Assembly, "Flywheel Clutch (Direct Drive) - Remove".


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: Check the condition of all seals and of all components. If any parts are worn or damaged, use new parts for replacement.




    Illustration 1g00376392

  1. Remove the retainer and snap ring (1) .



    Illustration 2g00376413

  1. Remove eight bolts (2) .



    Illustration 3g00376414

  1. Remove plate assembly (3) .



    Illustration 4g00376415

  1. Remove hub (4) from plate assembly (3) by using a rubber mallet.



    Illustration 5g00376416

  1. Remove O-ring (5) from hub (4) .



    Illustration 6g00376417

  1. Remove bearing (6) from plate assembly (3) .



    Illustration 7g00376418

  1. Remove four springs (7) from clutch assembly.



    Illustration 8g00376419

  1. Remove four spacers (8) from clutch assembly.



    Illustration 9g00376420

  1. Remove four springs (9) from clutch assembly.



    Illustration 10g00376421

  1. Remove clutch disc (10) .



    Illustration 11g00376594

  1. Remove clutch plate (11) .



    Illustration 12g00376596

  1. Remove four springs (12) .

  1. Remove the remaining clutch plates and clutch discs. Use Steps 7 through 12.



    Illustration 13g00376597

  1. Remove eight studs (13) .



    Illustration 14g00376598

  1. Remove piston (14) .



    Illustration 15g00376599

  1. Remove snap ring (15) from the clutch.



    Illustration 16g00376600

  1. Remove hub (16) by using a puller tool.



    Illustration 17g00376601

  1. Remove bearing (17) from hub (16) .



    Illustration 18g00376792

  1. Remove two seals (18) from hub (16) .



    Illustration 19g00376812

  1. Remove two seals (19) .



    Illustration 20g00376814

  1. Remove nine bolts (21) .



    Illustration 21g00376815

  1. Remove pin (22) from the bearing that is in the manifold assembly.



    Illustration 22g00376816

  1. Remove bearing (23) from the manifold assembly.

  1. Remove five plugs (24) and the O-rings from the manifold assembly.



    Illustration 23g00376817

  1. Remove two valves (25) .



    Illustration 24g00376818

  1. Remove O-ring (26) and retainer (27) from valve (25) .



    Illustration 25g00376819

  1. Remove seal (28) and bearing (29) from the manifold assembly.



    Illustration 26g00376877

  1. Remove three O-rings (30) from the clutch housing.

  1. Remove plate (31) from the clutch housing.



    Illustration 27g00376892

  1. Remove two springs (32) from the clutch housing.

  1. Remove plate (33) from the clutch housing.



    Illustration 28g00376893

  1. Remove brake pad (34) from the clutch housing.



    Illustration 29g00376914

  1. Remove shaft (35) from the clutch housing.



    Illustration 30g00376915

  1. Remove seal (36) from the clutch housing.

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