Flywheel Clutch - Disassemble
Disassembly Procedure (Direct Drive)
Start By:
- Remove the flywheel clutch. Refer to Disassembly and Assembly, "Flywheel Clutch (Direct Drive) - Remove".
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
Note: Check the condition of all seals and of all components. If any parts are worn or damaged, use new parts for replacement.
- Remove the retainer and snap ring (1) .
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Illustration 1 | g00376392 |
- Remove eight bolts (2) .
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Illustration 2 | g00376413 |
- Remove plate assembly (3) .
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Illustration 3 | g00376414 |
- Remove hub (4) from plate assembly (3) by using a rubber mallet.
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Illustration 4 | g00376415 |
- Remove O-ring (5) from hub (4) .
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Illustration 5 | g00376416 |
- Remove bearing (6) from plate assembly (3) .
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Illustration 6 | g00376417 |
- Remove four springs (7) from clutch assembly.
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Illustration 7 | g00376418 |
- Remove four spacers (8) from clutch assembly.
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Illustration 8 | g00376419 |
- Remove four springs (9) from clutch assembly.
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Illustration 9 | g00376420 |
- Remove clutch disc (10) .
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Illustration 10 | g00376421 |
- Remove clutch plate (11) .
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Illustration 11 | g00376594 |
- Remove four springs (12) .
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Illustration 12 | g00376596 |
- Remove the remaining clutch plates and clutch discs. Use Steps 7 through 12.
- Remove eight studs (13) .
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Illustration 13 | g00376597 |
- Remove piston (14) .
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Illustration 14 | g00376598 |
- Remove snap ring (15) from the clutch.
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Illustration 15 | g00376599 |
- Remove hub (16) by using a puller tool.
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Illustration 16 | g00376600 |
- Remove bearing (17) from hub (16) .
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Illustration 17 | g00376601 |
- Remove two seals (18) from hub (16) .
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Illustration 18 | g00376792 |
- Remove two seals (19) .
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Illustration 19 | g00376812 |
- Remove nine bolts (21) .
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Illustration 20 | g00376814 |
- Remove pin (22) from the bearing that is in the manifold assembly.
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Illustration 21 | g00376815 |
- Remove bearing (23) from the manifold assembly.
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Illustration 22 | g00376816 |
- Remove five plugs (24) and the O-rings from the manifold assembly.
- Remove two valves (25) .
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Illustration 23 | g00376817 |
- Remove O-ring (26) and retainer (27) from valve (25) .
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Illustration 24 | g00376818 |
- Remove seal (28) and bearing (29) from the manifold assembly.
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Illustration 25 | g00376819 |
- Remove three O-rings (30) from the clutch housing.
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Illustration 26 | g00376877 |
- Remove plate (31) from the clutch housing.
- Remove two springs (32) from the clutch housing.
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Illustration 27 | g00376892 |
- Remove plate (33) from the clutch housing.
- Remove brake pad (34) from the clutch housing.
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Illustration 28 | g00376893 |
- Remove shaft (35) from the clutch housing.
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Illustration 29 | g00376914 |
- Remove seal (36) from the clutch housing.
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Illustration 30 | g00376915 |
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