D6G Track-Type Tractor Power Train Caterpillar


Final Drive - Install

Usage:

D6E 2MJ

Installation Procedure


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: Check the condition of all seals and of all components. If any parts are worn or damaged, use new parts for replacement.




    Illustration 1g00372193

  1. Install race (1) into the final drive case.



    Illustration 2g00372192

  1. Clean the sealing surface and apply NO.17430 Loctite Gasket Sealant (Blue) to the inside of the bolt holes.



    Illustration 3g00372195

  1. Install an appropriate lifting device and connect a hoist to the final drive case and the sprocket.

  1. Position the final drive case and the sprocket over dowels (2) .



    Illustration 4g00372196

  1. Install three bolts (3) .

    Note: One bolt should be in the front. One bolt should be on top and one bolt should be in the rear.




    Illustration 5g00372199

  1. Install the remaining bolts (3) and tighten. Tighten the bolts to a torque of 135 ± 13 N·m (100 ± 10 lb ft).

    Note: The bolts must be torqued by hand.




    Illustration 6g00372200

  1. Install bearing (4) .



    Illustration 7g00372201

  1. Install hub (5) .

  1. Install bearing (6) .



    Illustration 8g00372203

  1. Install nut (7). Tighten the nut to a torque of 540 N·m (398 lb ft).



    Illustration 9g00372204

  1. Install nut lock (8) .



    Illustration 10g00372472

  1. Install ring (9) .



    Illustration 11g00372473

  1. Install hub (10) and the dowel pins.



    Illustration 12g00372474

  1. Install eight bolts (11). Tighten the bolts to a torque of 215 ± 40 N·m (159 ± 30 lb ft).



    Illustration 13g00372746

    Note: Install the seal so that the seal is flush with the finished surface on hub (12). In order to hold screws, center punch each screw in two places.

  1. Install the seal in hub (12). Tighten the screws to a torque of 11 ± 4 N·m (8 ± 3 lb ft). See Illustration 13.



    Illustration 14g00372475

  1. Install hub (12) .



    Illustration 15g00427598



    Illustration 16g00372476

  1. Install four shims (13) .

    Note: You may need to add more shims or you may need to remove some shims in order to attain the dimension that is measured in Step 20.




    Illustration 17g00372477

  1. Install retainer (14) .



    Illustration 18g00372513

  1. Install retainer nut (15). Tighten the nut to a torque of 815 N·m to 950 N·m (601 lb ft to 701 lb ft).

  1. Measure the distance at Dimension (F). Dimension (F) should measure 108.50 ± 0.91 mm (4.272 ± 0.036 inch).

  1. If Dimension (F) does not measure 108.50 ± 0.91 mm (4.272 ± 0.036 inch), you must add a shim or you must remove a shim. Repeat Steps 17 through 20 in order to attain Dimension (F) .

    Note: Use the least amount of shims. Do not use more than seven shims.

  1. Clean the sealing surface of retainer (14). Apply NO.17430 Loctite Gasket Sealant (Blue) to outside of retainer (14) .



    Illustration 19g00372536

  1. Install cap (16) with bolts (17) .

    Note: Make sure that the cap is installed with the check/fill plug in a vertical position.

End By:

  1. Install the track roller frame. Refer to Disassembly and Assembly, "Track Roller Frame - Install".
  2. Install the track. Refer to Disassembly and Assembly, "Track - Remove".
  3. Fill the final drive case with oil to the correct level. Refer to Operation and Manual for the correct capacity.

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