PRODUCT SUPPORT PROGRAM FOR REWORKING THE MOUNTS FOR THE FUEL WATER SEPARATOR AND RELOCATING THE SWITCH FOR THE FUEL WATER SEPARATOR ON CERTAIN D11T AND D11T C/D TRACK-TYPE TRACTORS Caterpillar

PRODUCT SUPPORT PROGRAM FOR REWORKING THE MOUNTS FOR THE FUEL WATER SEPARATOR AND RELOCATING THE SWITCH FOR THE FUEL WATER SEPARATOR ON CERTAIN D11T AND D11T C/D TRACK-TYPE TRACTORS

Usage:

REBE6151-00

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24Aug2010

U-344

A-269

D-294

O-300

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*Before/After*	PRODUCT SUPPORT PROGRAM FOR REWORKING THE MOUNTS FOR THE FUEL WATER SEPARATOR AND RELOCATING THE SWITCH FOR THE FUEL WATER SEPARATOR ON CERTAIN D11T AND D11T C/D TRACK-TYPE TRACTORS
1262 1261 1263		PS43151

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NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43151" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

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NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

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TERMINATION DATE

31Aug2012

PROBLEM

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The existing mounts for the fuel water separator can fail on certain D11T and D11T C/D Track-Type Tractors. If the existing mounts fail it can cause damage to the fuel water separator.

AFFECTED PRODUCT

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Model	Identification Number
D11T	GEB00161-00638
D11T CD	TPB00160-00183

PARTS NEEDED

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Qty	Part Number	Description
2	5C7261	NUT-HEX
10	7X0579	WASHER-HARD
2	7X2539	BOLT
2	8T4224	WASHER-HARD
3	8T6869	BOLT
2	8T9658	SPACER
4	1550576	MOUNT
1	1911782	SPACER
2	1911783	SPACER
6	3006714	MOUNT
1	3053684	PLATE-FUEL PUMP
1	3585427	BRACKET
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

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Replace the existing mounts for the fuel water separator and relocate the switch for the fuel water separator. Refer to the attached Rework Procedure.

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SERVICE CLAIM ALLOWANCES

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
0-12000 hrs, 0-60 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%

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NOTE: This is a 2.5-hour job

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PARTS DISPOSITION

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Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Rework Procedure

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Park the machine. Gain access to the fuel water separator.

Remove the fuel water separator from the bracket. Remove the existing mounts and inspect for damage. Remove the switch from the bracket.

Drill two 9.5 mm(0.375 in) holes in the filter bracket for the new 358-5427 Bracket (fuel water separator switch). The holes need to be 50 mm (2 in) apart, at least 38 mm (1.5 in) down from the bend in the filter bracket, and 25 mm from the right edge of the bracket. Refer to Image 1.3.1.

Image1.3.1

Mount the old switch to the 358-5427 Bracket using the old switch hardware and the 305-3684 Fuel Pump Plate.

Mount the 358-5427 Bracket to the filter bracket using the 155-0576 Mounts, 8T-9658 Spacers, 8T-0276 Bolts, 7X-0579 Washers, and 5C-7261 Nuts.

Mount the fuel water separator using the 300-6714 Mounts, spacers, bolts, and washers. Refer to Image 1.6.1 for details. The top mount uses 8T-6869 Bolt (F), 7X-0579 Washer (C), two 300-6714 Mounts (D), 191-1782 Spacer (E). The bottom mounts uses 7X-2539 Bolt (B), 7X-0579 Washer (C), two 300-6714 Mounts (D), and 191-1783 Spacer (A).