PRODUCT SUPPORT PROGRAM FOR INSTALLING SANTOPRENE COATED TUBE ASSEMBLIES ON C4.4 ENGINES INSTALLED IN CERTAIN D3K, D4K, AND D5K TRACK-TYPE TRACTORS
Usage:
REBE6090-00
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| 07Jul2010 |
U-245
A-192
D-212
O-216
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR INSTALLING SANTOPRENE COATED TUBE ASSEMBLIES ON C4.4 ENGINES INSTALLED IN CERTAIN D3K, D4K, AND D5K TRACK-TYPE TRACTORS |
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| 1274 | PS51862 |
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| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51862" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 31Jul2012 |
PROBLEM
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| The existing nylon low pressure fuel lines on certain Track-Type Tractors can rub together and fail. If the existing fuel line fails, it will leak fuel. |
AFFECTED PRODUCT
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| Model | Identification Number |
| D3K LGP | JTD00160-00171, 175 LLL00110-00403, 405-650 |
| D3K XL | FFF00100-00530, 532, 538 |
| D4K LGP | RRR00130-00357 |
| D4K XL | MMM00120-00472 |
| D5K LGP | JLF00170-00222 YYY00150-00837 |
| D5K XL | WWW00140-00852 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 5P1420 | HOSE - 762 mm (30 in) |
| 3 | 6I0217 | BOLT |
| 2 | 0676264 | FITTING-FLARED |
| 2 | 0676265 | FERRULE |
| 2 | 1004841 | BOLT |
| 4 | 1068916 | BOLT |
| 2 | 1243815 | BOLT |
| 1 | 2159509 | CONNECTOR-SPL |
| 1 | 2776165 | CONNECTION-FUEL |
| 1 | 3358266 | TUBE-BOOST |
| 1 | 3388069 | BRACKET |
| 1 | 3388070 | TUBE AS. FUEL |
| 1 | 3388071 | TUBE AS. FUEL |
| 1 | 3388072 | TUBE AS. FUEL |
| 1 | 3388075 | BRACKET AS. |
| 1 | 3388085 | TUBE AS. FUEL |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| Replace certain existing low pressure, fuel lines with new, Santoprene coated fuel lines. Refer to the Special Instruction REHS3740 |
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| Image1 |
SERVICE CLAIM ALLOWANCES
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0-24 mo |
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| NOTE: This is a 1.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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