PRODUCT SUPPORT PROGRAM FOR REPAIRING AND REINFORCING FRONT LOADER FRAME STRUCTURE AT THE "A" PIN ON CERTAIN 980H WHEEL LOADERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPAIRING AND REINFORCING FRONT LOADER FRAME STRUCTURE AT THE "A" PIN ON CERTAIN 980H WHEEL LOADERS

Usage:

REBE6143-00

09Sep2010


U-364
A-288
D-313
O-318

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REPAIRING AND REINFORCING FRONT LOADER FRAME STRUCTURE AT THE "A" PIN ON CERTAIN 980H WHEEL LOADERS

7054
PS51895
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51895" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Sep2014

PROBLEM

The front loader frame may develop cracks at the boss and plate at the inboard end of the "A" pin on certain 980H Wheel Loaders.

AFFECTED PRODUCT

Model Identification Number
980H A8J00115-00377, 4000-4127

JMS00225-03459, 4000-4424, 5000-5581

MHG00100-00109, 111-112, 114-125, 129-142, 146-147, 151-178, 181-185, 188, 190-213, 218-231, 243, 245-256, 258-267, 269-272, 274, 278-307, 309-324, 326-351, 353-364, 366-368, 370-374, 376-391, 394-395, 397-460, 462, 464-486, 488-492, 494-517, 519-547, 549-554, 560-615, 617-640, 642-643, 646-651, 653-669, 671, 673, 675, 677, 679-681, 684, 687-691, 693, 695-704, 706-708, 710-711, 714-728, 730-735, 738-749, 755, 757-763, 769-781, 785-820, 822-832, 835-837, 840-869, 871-872, 874-878, 880, 882, 884, 886-887, 889-914, 916-939, 941-965, 967, 969-988, 990-1011, 1013-1014, 1016-1086, 1088-1096, 1098-1101, 1103-1104, 1107-1109, 1111-1160, 1162-1193, 1195, 1197-1204, 1206-1216, 1218-1223, 1225-1229, 1231, 1233-1285, 1287, 4000-4033, 4035-4036, 4038-4069, 4071-4089, 4091-4131, 4133-4137, 4139-4177, 4179, 4999-5089, 5091-5113, 5115, 5117-5148, 5150-5166, 5168-5169, 5171-5219, 5222-5224, 5226-5232, 6000-6059, 6061, 6064, 6066-6068, 6070-6072, 6074, 6076-6077, 6081, 6085-6095, 6097, 6099-6103

PARTS NEEDED

Qty

Part Number Description
1 3500708 PLATE
1 3500709 PLATE
1 3637966 PLATE
1 3637967 PLATE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

If the frame crack is visible at the inboard end of the "A" pin boss and has begun to spiral out from the boss into the adjacent frame plate, follow the frame repair and rework described in Special Instruction, REHS4999, "Field Rework Instruction for Reinforcing 980H Loader Frame Structure at "A" Pins". Refer to Images 1, 2, and 3.
Image1
Image2
Image3

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-12000 hrs,
0-72 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
12001-15000 hrs,
73-90 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 44.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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