PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE DRIVELINE BOLTS ON CERTAIN 525C, 535C, AND 545C WHEEL SKIDDERS Caterpillar


PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE DRIVELINE BOLTS ON CERTAIN 525C, 535C, AND 545C WHEEL SKIDDERS

Usage:

REBE6120-00

11Jun2010


U-203
A-160
D-178
O-182

 
Priority
  
  

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE DRIVELINE BOLTS ON CERTAIN 525C, 535C, AND 545C WHEEL SKIDDERS

3253 3257
PI31753
NOTE:

This Program must be administered as soon as possible. When reporting the repair, use "PI31753" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI31753" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


COMPLETION DATE

TERMINATION DATE

31Dec2010 30Jun2011

PROBLEM

The 2907514/">290-7514 Driveline Bolts need to be replaced on certain 525C, 535C, and 545C Wheel Skidders. The existing 2907514/">290-7514 Driveline Bolts can loosen.

AFFECTED PRODUCT

Model Identification Number
525C  52500799-00832
535C  53500353-00357
545C  54500484-00494

PARTS NEEDED

Qty

Part Number Description
20 2907514 BOLT-HEX HEAD
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 42% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Replace the driveline bolts. Refer to the attached Rework Procedure.

OWNER NOTIFICATION

U.S. and Canadian owners will receive the attached Owner Notification.

SERVICE CLAIM ALLOWANCES

Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
100%
100%
0%
0%
0%
0%
 NOTE: This is a 3.0-hour job


PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
 
 
 
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE DRIVELINE BOLTS

MODELS INVOLVED - 525C, 535C, and 545C Wheel Skidders

Dear Caterpillar Product Owner:


The driveline bolts need to be replaced on the products listed below. The existing bolts may loosen. You will not be charged for the service performed.

Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.

Please refer the dealer to their Service Letter dated 11Jun2010 when scheduling this service.

We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.



Caterpillar Inc.

Identification #(s)



Attached to 11Jun2010 Service Letter


Rework Procedure


 
In specific locations on the driveline, the 2907514/">290-7514 Driveline Bolts need to be replaced. There are a total of 20 bolts being replaced. It is critical that the bolts be replaced and tightened one at a time. All bolts should be tightened to a torque of 120 Nm +/- 20 Nm.

A) Replace the 4 bolts between the spider and the rear axle yoke.

B) Replace the 4 bolts between the spider and the rear shaft yoke. These are the bolts pointing to the rear of the machine.

C) Replace the 4 bolts between the spider and the transmission output yoke.

D) Replace the 4 bolts between the spider and the transmission output yoke.

E) Replace the 4 bolts between the spider and the front axle yoke.
Image1.1.1
 
 

Caterpillar Information System:

PRODUCT SUPPORT PROGRAM FOR REPLACING THE BREAKER PANEL ON CERTAIN 950H, 962H, 966H AND 972H WHEEL LOADERS AND IT62H INTEGRATED TOOLCARRIERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE BREAKER PANEL ON CERTAIN 950H, 962H, 966H AND 972H WHEEL LOADERS AND IT62H INTEGRATED TOOLCARRIERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OR PISTON PACKS ON CERTAIN 993K WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OR PISTON PACKS ON CERTAIN 993K WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING A FAILED TRANSMISSION OIL TUBE ASSEMBLY ON CERTAIN AD55B UNDERGROUND ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING A FAILED TRANSMISSION OIL TUBE ASSEMBLY ON CERTAIN AD55B UNDERGROUND ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OR PISTON PACKS ON CERTAIN 992K WHEEL LOADERS AND 854K WHEEL DOZERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OR PISTON PACKS ON CERTAIN 992K WHEEL LOADERS AND 854K WHEEL DOZERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OR PISTON PACKS ON CERTAIN D11T AND D11T CD TRACK-TYPE TRACTORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OR PISTON PACKS ON CERTAIN D11T AND D11T CD TRACK-TYPE TRACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE IMPLEMENT HYDRAULIC LOCKOUT SOLENOID VALVE ON CERTAIN 930H, 950H, 962H, 966H, 972H WHEEL LOADERS AND IT62H INTEGRATED TOOL CARRIERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE IMPLEMENT HYDRAULIC LOCKOUT SOLENOID VALVE ON CERTAIN 930H, 950H, 962H, 966H, 972H WHEEL LOADERS AND IT62H INTEGRATED TOOL CARRIERS
PRODUCT SUPPORT PROGRAM FOR INSTALLING SANTOPRENE COATED TUBE ASSEMBLIES ON C4.4 ENGINES INSTALLED IN CERTAIN D3K, D4K, AND D5K TRACK-TYPE TRACTORS PRODUCT SUPPORT PROGRAM FOR INSTALLING SANTOPRENE COATED TUBE ASSEMBLIES ON C4.4 ENGINES INSTALLED IN CERTAIN D3K, D4K, AND D5K TRACK-TYPE TRACTORS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE 293-6125 TRANSMISSION INPUT GROUP ON CERTAIN AD55B UNDERGROUND TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE 293-6125 TRANSMISSION INPUT GROUP ON CERTAIN AD55B UNDERGROUND TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 191-2646 OR 267-6788 BEARING GEAR GROUP ON CERTAIN 365B L SERIES II, 365B L SERIES II FS, 365B L SERIES II MH, 365C L, 365C L FS, 365C L MH, AND 365C L CIPI EXCAVATORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 191-2646 OR 267-6788 BEARING GEAR GROUP ON CERTAIN 365B L SERIES II, 365B L SERIES II FS, 365B L SERIES II MH, 365C L, 365C L FS, 365C L MH, AND 365C L CIPI EXCAVATORS
PRODUCT SUPPORT PROGRAM FOR INSTALLING UPDATED EXHAUST GUARDING ON CERTAIN 525C, 535C, AND 545C WHEELED SKIDDERS PRODUCT SUPPORT PROGRAM FOR INSTALLING UPDATED EXHAUST GUARDING ON CERTAIN 525C, 535C, AND 545C WHEELED SKIDDERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AUTOLUBE GREASE LINE THAT SUPPLIES THE E-PIN ON CERTAIN 966H AND 972H WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE AUTOLUBE GREASE LINE THAT SUPPLIES THE E-PIN ON CERTAIN 966H AND 972H WHEEL LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE HYDRAULIC FAN MOUNTING HARDWARE ON CERTAIN 993K WHEEL LOADERS THAT ARE EQUIPPED WITH THE HIGH AMBIENT COOLING ARRANGEMENT PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE HYDRAULIC FAN MOUNTING HARDWARE ON CERTAIN 993K WHEEL LOADERS THAT ARE EQUIPPED WITH THE HIGH AMBIENT COOLING ARRANGEMENT
PRODUCT SUPPORT PROGRAM FOR REPLACING THE APRON ROD ASSEMBLY ON CERTAIN 631G AND 637G WHEEL TRACTOR SCRAPERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE APRON ROD ASSEMBLY ON CERTAIN 631G AND 637G WHEEL TRACTOR SCRAPERS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY RETIGHTENING THE DRIVE GEAR ON CERTAIN 0R3233, 0R3860, AND 0R9250 ENGINE OIL SCAVENGE PUMPS IN DEALER PARTS STOCK FOR INSTALLATION IN VARIOUS 3508, 3512, AND 3516 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY RETIGHTENING THE DRIVE GEAR ON CERTAIN 0R3233, 0R3860, AND 0R9250 ENGINE OIL SCAVENGE PUMPS IN DEALER PARTS STOCK FOR INSTALLATION IN VARIOUS 3508, 3512, AND 3516 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN ROCKER SWITCHES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN ROCKER SWITCHES FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPAIRING AND REINFORCING FRONT LOADER FRAME STRUCTURE AT THE "A" PIN ON CERTAIN 980H WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REPAIRING AND REINFORCING FRONT LOADER FRAME STRUCTURE AT THE "A" PIN ON CERTAIN 980H WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE MOUNTS FOR THE FUEL WATER SEPARATOR AND RELOCATING THE SWITCH FOR THE FUEL WATER SEPARATOR ON CERTAIN D11T AND D11T C/D TRACK-TYPE TRACTORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE MOUNTS FOR THE FUEL WATER SEPARATOR AND RELOCATING THE SWITCH FOR THE FUEL WATER SEPARATOR ON CERTAIN D11T AND D11T C/D TRACK-TYPE TRACTORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE TILT SWITCH IN THE LEFT-HAND CONTROL GROUP ON CERTAIN 953D, 963D, AND 973D TRACK-TYPE LOADERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE TILT SWITCH IN THE LEFT-HAND CONTROL GROUP ON CERTAIN 953D, 963D, AND 973D TRACK-TYPE LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CUSHION HITCH HARNESS ON CERTAIN 657G WHEEL TRACTOR SCRAPERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE CUSHION HITCH HARNESS ON CERTAIN 657G WHEEL TRACTOR SCRAPERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE CAB POST ASSEMBLY ON CERTAIN D6K TRACK-TYPE TRACTORS PRODUCT SUPPORT PROGRAM FOR REWORKING THE CAB POST ASSEMBLY ON CERTAIN D6K TRACK-TYPE TRACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TILT SENSOR GUARDING ON CERTAIN 950H, 962H, 972H, AND 980H WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE TILT SENSOR GUARDING ON CERTAIN 950H, 962H, 972H, AND 980H WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HID LIGHTS ON CERTAIN D8T, D9T, D10R, D10T, D11R, D11R CD, D11T, AND D11T CD TRACK-TYPE TRACTORS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HID LIGHTS ON CERTAIN D8T, D9T, D10R, D10T, D11R, D11R CD, D11T, AND D11T CD TRACK-TYPE TRACTORS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE ENGINE HARNESS INSTALLATION ON CERTAIN 938H WHEEL LOADERS AND IT38H INTEGRATED TOOLCARRIERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE ENGINE HARNESS INSTALLATION ON CERTAIN 938H WHEEL LOADERS AND IT38H INTEGRATED TOOLCARRIERS
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE AIR BAFFLE GROUP ON CERTAIN AD55B UNDERGROUND ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR INSTALLING THE AIR BAFFLE GROUP ON CERTAIN AD55B UNDERGROUND ARTICULATED TRUCKS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.