PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OR PISTON PACKS ON CERTAIN D11T AND D11T CD TRACK-TYPE TRACTORS
Usage:
REBE6094-04
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| 01Jul2010 |
| (Revised 05Oct2011) |
U-232
A-184
D-200
O-205
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OR PISTON PACKS ON CERTAIN D11T AND D11T CD TRACK-TYPE TRACTORS |
|
| 1000 | PS43111 |
|
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| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43111" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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| NOTE: | This Revised Service Letter replaces the 01Jul2010 (Revised 18Jul2011) Service Letter. Changes have been made to Affected Product. |
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TERMINATION DATE |
| 31Jul2014 |
PROBLEM
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| The pistons can seize in the engine of certain D11T and D11T CD Track-Type Tractors. If the existing pistons fail it can cause high blow-by and oil consumption. |
AFFECTED PRODUCT
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| Model | Identification Number |
| D11T | GEB00161-00638, 640-641 |
| D11T CD | TPB00161-00183 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 8 | 0S2318 | BOLT (Repair Option 1)(Repair Option2) |
| 8 | 1P3705 | SEAL-RECTANGULAR (Repair Option 1) |
| 6 | 1P4278 | CLAMP-HOSE (Repair Option 1) |
| 1 | 1P4578 | FLANGE-HALF (Repair Option2) |
| 2 | 1R1808 | FILTER-LUBE (Repair Option2) |
| 1 | 1S4974 | SEAL-O RING (Repair Option 1)(Repair Option2) |
| 1 | 2H6338 | SEAL-O RING (Repair Option2) |
| 1 | 2K5254 | BEARING-OUTER (Repair Option2) |
| 6 | 2N2765 | BOLT-FLANGE HEAD (Repair Option2) |
| 8 | 2N2766 | LOCKNUT (Repair Option2) |
| 2 | 3D2824 | SEAL-O-RING (Repair Option 1) |
| 2 | 3E4880 | COUPLING AS (Repair Option 1) |
| 8 | 3J1907 | SEAL-O-RING (Repair Option 1) |
| 12 | 3S2093 | STRAP-CABLE (Repair Option2) |
| 1 | 3S9643 | SEAL-LIP TYPE (Repair Option2) |
| 1 | 3T3434 | PLUG (Repair Option2) |
| 2 | 4F4873 | GASKET (Repair Option2) |
| 8 | 4J0520 | SEAL-O-RING (Repair Option 1)(Repair Option2) |
| 8 | 4J0522 | SEAL-O-RING (Repair Option 1) |
| 8 | 4J0524 | SEAL-O-RING (Repair Option 1)(Repair Option2) |
| 8 | 4J0527 | SEAL-O-RING (Repair Option 1)(Repair Option2) |
| 1 | 4N0865 | GASKET (Repair Option2) |
| 2 | 4N1059 | GASKET (Repair Option 1) |
| 5 | 5E8771 | SEAL-O-RING (Repair Option2) |
| 4 | 5L8854 | RING-SEALING (Repair Option 1) |
| 6 | 5P0537 | WASHER-HARD (Repair Option2) |
| 65 | 5P0764 | HOSE(Repair Option 1) |
| 1500 | 5P0767 | HOSE(Repair Option 1) |
| 165 | 5P1251 | HOSE(Repair Option 1) |
| 65 | 5P1262 | HOSE(Repair Option 1) |
| 30 | 5P1268 | HOSE(Repair Option 1) |
| 125 | 5P1465 | HOSE(Repair Option 1) |
| 2 | 5P4868 | CLAMP-HOSE(Repair Option 1) |
| 4 | 5P4869 | CLAMP-HOSE(Repair Option 1) |
| 2 | 5P7128 | BOLT-HEX HEAD (Repair Option2) |
| 1 | 5P8068 | SEAL-O-RING (Repair Option2) |
| 1 | 5P8211 | SEAL-O-RING (Repair Option2) |
| 1 | 5P9890 | SEAL-O-RING (Repair Option2) |
| 6 | 5S7383 | BOLT (Repair Option 1) |
| 2 | 6V1195 | SEAL-O-RING (Repair Option 1) |
| 1 | 6V3319 | SEAL-O-RING (Repair Option2) |
| 2 | 6V3830 | SEAL-O-RING (Repair Option 1)(Repair Option2) |
| 2 | 6V5048 | SEAL-O-RING (Repair Option 1) |
| 4 | 6V5050 | SEAL-O-RING (Repair Option2) |
| 1 | 6V5052 | SEAL-O-RING (Repair Option2) |
| 2 | 6V5141 | SEAL-O-RING (Repair Option2) |
| 3 | 6V8260 | SEAL-O-RING (Repair Option 1)(Repair Option2) |
| 6 | 6V8397 | SEAL-O-RING-ORFS (Repair Option 1)(Repair Option2) |
| 2 | 6V8398 | SEAL-O-RING-ORFS (Repair Option 1)(Repair Option2) |
| 1 | 7C0307 | GASKET (Repair Option2) |
| 2 | 7C9770 | GASKET (Repair Option 1) |
| 4 | 7F8698 | BOLT (Repair Option2) |
| 25 | 7K1181 | STRAP-CABLE (Repair Option 1) |
| 4 | 7N7559 | GASKET (Repair Option2) |
| 4 | 7N7628 | GASKET (Repair Option 1) |
| 2 | 7N8875 | GASKET (Repair Option2) |
| 4 | 7X7958 | CLAMP-BAND (Repair Option 1) |
| 2 | 8C3089 | SEAL-O-RING (Repair Option 1)(Repair Option2) |
| 1 | 8C5230 | SEAL-O-RING (Repair Option2) |
| 1 | 8J4351 | SEAL-O-RING (Repair Option2) |
| 1 | 8L2746 | SEAL-O-RING (Repair Option2) |
| 6 | 8M4390 | SEAL-O-RING (Repair Option 1) |
| 2 | 8M4433 | SEAL-O-RING (Repair Option 1) |
| 2 | 8M4443 | SEAL-O RING (Repair Option 1) |
| 3 | 8M4987 | SEAL-O RING (Repair Option 1) |
| 1 | 8M4988 | SEAL-O RING (Repair Option 1) |
| 1 | 8M5254 | SEAL-O RING (Repair Option 1) |
| 3 | 8M5661 | SEAL-O RING (Repair Option 1) |
| 2 | 8M8157 | SEAL-O-RING (Repair Option 1) |
| 1 | 8N0422 | GASKET-O PAN RR (Repair Option2) |
| 3 | 8N6739 | RING-RETAINING (Repair Option2) |
| 12 | 8S9191 | BOLT (Repair Option2) |
| 1 | 8T1703 | SEAL-O RING (Repair Option2) |
| 6 | 8T2501 | BOLT (Repair Option 1) |
| 14 | 8T4896 | WASHER-HARD (Repair Option 1) |
| 8 | 8T4984 | CLAMP-BAND (Repair Option 1) |
| 1 | 8T4988 | CLAMP-BAND (Repair Option 1) |
| 4 | 8T5360 | WASHER-HARD (Repair Option2) |
| 8 | 8T9655 | MOUNT (Repair Option2) |
| 4 | 9F2491 | BOLT(Repair Option2) |
| 1 | 9H6832 | SEAL-O RING (Repair Option 1)(Repair Option2) |
| 1 | 9L2662 | GASKET (Repair Option 1) |
| 2 | 9M8546 | GASKET (Repair Option 1) |
| 2 | 9N1941 | CLAMP-V-BAND (Repair Option 1) |
| 1 | 9U6911 | TAPE-FOIL (Repair Option2) |
| 16 | 9X2201 | CLAMP-BAND (Repair Option 1) |
| 12 | 9X7317 | SEAL-FUEL SYSTEM (Repair Option 2) |
| 1 | 10R8902 | ENGINE AR-COMPL (Repair Option 1) |
| 12 | 20R0193 | CYLINDER PACK AS (Repair Option 2) |
| 1 | 0307947 | ADAPTER-ELBOW (Repair Option 2) |
| 12 | 0315085 | BOLT-LOCKING (Repair Option 2) |
| 2 | 0617540 | SEAL-O-RING(Repair Option 2) |
| 2 | 0619457 | SEAL-O-RING(Repair Option 2) |
| 2 | 1075769 | SEAL-O-RING(Repair Option 2) |
| 2 | 1090076 | SEAL-O-RING(Repair Option 2) |
| 1 | 1123102 | SEAL-O RING(Repair Option 2) |
| 3 | 1135304 | SEAL-O-RING(Repair Option 2) |
| 5 | 1178801 | SEAL-O-RING(Repair Option 2) |
| 1 | 1259794 | SEAL-O-RING(Repair Option 2) |
| 10 | 1808424 | SEAL-O-RING(Repair Option 2) |
| 2 | 1862002 | HOSE-HUMP(Repair Option 1) |
| 4 | 2094588 | CLAMP-T'BOLT(Repair Option 1) |
| 4 | 2094590 | CLAMP-T'BOLT(Repair Option 1) |
| 2 | 2147568 | SEAL-O-RING-STOR(Repair Option 2) |
| 5 | 2247506 | SEAL-ISOLATION(Repair Option 2) |
| 2 | 2265613 | GASKET(Repair Option 2) |
| 12 | 2303728 | SEAL-FUEL SYSTEM(Repair Option 2) |
| 12 | 2303775 | SEAL-FUEL SYSTEM(Repair Option 2) |
| 1 | 2314708 | SEAL-O-RING(Repair Option 2) |
| 12 | 2323226 | BEARING-ROD(Repair Option 2) |
| 1 | 2712888 | HOSE AS. (Repair Option 1) |
| 2 | 2712890 | HOSE AS.(Repair Option 1) |
| 2 | 2750860 | ELBOW(Repair Option 1) |
| 1 | 2855085 | HOSE(Repair Option 2) |
| 1 | 3151437 | KIT-GASKET(MCH)(Repair Option 2) |
| 1 | 3169154 | HOSE AS-OIL(Repair Option 2) |
| 13 | 3282916 | HOSE (BULK)(Repair Option 1) |
| 36 | 3282918 | HOSE (BULK)(Repair Option 1) |
| 13 | 3282919 | HOSE (BULK)(Repair Option 1) |
| 1 | 3531648 | GASKET-OIL PAN(Repair Option 2) |
| 1 | 3550398 | HOSE AS(Repair Option 1) |
| 1 | 3550399 | HOSE AS(Repair Option 1) |
| 1 | 3550400 | HOSE AS(Repair Option 1) |
| 1 | 3553257 | GASKET-OIL PAN(Repair Option 2) |
| 24 | 3565212 | BOLT-12 POINT HD(Repair Option 2) |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 15% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| Repair Option 1: Replace engine in accordance with RENR8300, Disassembly and Assembly. Repair Option 2: Replace the piston packs in accordance with RENR9217, Disassembly and Assembly. Replace the rocker arm shaft bolts. NOTE: Only Committed Planned Repair Orders (CPRO) can be used to order any of the parts alloted for "Before Failure". NOTE: Option 2 is for an in chassis piston pack replacement. |
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SERVICE CLAIM ALLOWANCES
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0-24 mo |
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25-36 mo |
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37-48 mo |
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| NOTE: This is a 120.0-hour job
If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim. |
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| 120.0 hours will be allowed for Repair Option 1. (Engine Replacement) An additional 42.0 hours, for a total of 162.0 hours, will be allowed if performing Repair Option 2. (Piston Pack Replacement) |
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
Caterpillar Information System:
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