Aftercooler - Install
Installation Procedure
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| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Put clean engine oil or glycerin on four O-ring seals (1). Install four O-ring seals (1) on the extensions of aftercooler core (1) .
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| Illustration 1 | g00785455 |
- Install aftercooler housing (3) if the housing was removed.
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| Illustration 2 | g00785459 |
- Use chains and a suitable lifting device to install aftercooler core (2). The weight of the aftercooler core is approximately 59 kg (130 lb).
- Install ten bolts (4) and washers.
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| Illustration 3 | g00785471 |
- Install one plate and one adapter (8). Install elbow (7) and two bolts (6). Connect tube assembly (5) .
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| Illustration 4 | g00785473 |
- Install one plate and one adapter (10). Install elbow (12) and two bolts (11). Connect tube assembly (9) .
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| Illustration 5 | g00785490 |
- Install tube adapter (15). Install and tighten two clamps (14).
- Tighten the fitting at the bottom of tube assembly (13) .
- Install a new gasket, aftercooler cover (21), and two clips (22) in the original locations and secure with bolts (20) and washers.
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| Illustration 6 | g00785493 |
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| Illustration 7 | g00785494 |
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| Illustration 8 | g00785496 |
- Tighten fitting (16) .
- Install two spacers (19) and two bolts (17) holding clips (18) .
- Install a new gasket, throttle assembly (23) and secure with four bolts and washers (25) .
- Install spacer (24) and bolt (27) holding rod assembly (26) .
- Install air tube assembly (29) in the original location.
- Install two plates (30) and two bolts (32) .
- Install four bolts and washers (31) .
- Connect tube assembly (28) .
End By: Fill the system with coolant to the correct level. Refer to Operation and Maintenance Manual.
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