PRODUCT SUPPORT PROGRAM FOR REPLACING THE DIESEL OXIDATION CATALYST ON CERTAIN M313D AND M315D WHEELED EXCAVATORS Caterpillar

PRODUCT SUPPORT PROGRAM FOR REPLACING THE DIESEL OXIDATION CATALYST ON CERTAIN M313D AND M315D WHEELED EXCAVATORS

Usage:

TEBE3644-00

Show/hide table

02Nov2015

U-585

O-513

Show/hide table

Before/After Parts stock action needed	PRODUCT SUPPORT PROGRAM FOR REPLACING THE DIESEL OXIDATION CATALYST ON CERTAIN M313D AND M315D WHEELED EXCAVATORS
1075 1091		PS44899

Show/hide table

NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44899" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

Show/hide table

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

Show/hide table

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

Show/hide table

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

Show/hide table

TERMINATION DATE

30Nov2017

PROBLEM

Show/hide table

The existing diesel oxidation catalyst (DOC) can fail on certain M313D and M315D Wheeled Excavators. If the existing DOC fails, the aftertreatment system will not function properly.

AFFECTED PRODUCT

Show/hide table

Model	Identification Number
M313D	K3D00113-00115, 158, 204, 224, 234, 236, 240, 250, 253, 256, 261, 267, 270, 275, 279, 281, 292, 322-324, 326, 328-332, 334, 336-341, 371, 396-397, 405, 411-412, 417-418, 420-423, 425, 427-429, 433, 435, 442, 450, 455, 473, 475, 479, 482, 485, 487-489, 493, 499, 514, 517, 520, 530-531, 533-534, 536, 538-540, 543-544, 549, 551, 554-557, 559-565, 567, 569-570, 572, 574, 576-577, 579-581, 583, 595, 624-625, 627-632, 637-647, 651, 653-655, 660, 662-671, 686, 688-689, 691, 704, 730-731, 733-736, 738-755, 757-760, 762-772, 775-786, 788-824, 826-829, 831-872, 874-875, 877-907, 909-915, 918-930, 932-936, 938-939, 941-980, 982-999, 1001-1006
M315D	J5B00328 K5E00137-00138, 153, 181, 206, 222, 224, 226, 237, 239, 248, 252-254, 259, 272, 275, 328, 334, 345, 347, 350, 352, 356, 359, 367, 371, 374-377, 379-380, 393-397, 399-403, 405-406, 408, 412-413, 416-422, 425-426, 437-440, 444, 446-452, 455-459, 461, 463-464, 466, 470-475, 479, 481-482, 484-486, 489-494, 503-506, 508-510, 513, 518-519, 523, 530-531, 533-535, 537-540, 542-544, 546-553, 562, 564-567, 569-585, 590-608, 612-628, 630, 632, 634-643, 647-686, 688-706, 708-719
M315D OEM	EY200102-00110, 112-126 H9A00135, 149-150

PARTS NEEDED

Show/hide table

Qty	Part Number	Description
3	2228823	BOLT-HEX HEAD
3	2323209	WASHER
1	4165035	KIT-CONVERTER
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 29% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Show/hide table

****Parts Stock ****

Inspect all 416-5035 Converter Kits that are in dealer parts stock.

- If the 416-5035 Converter Kits have a "0" marked at the exhaust inlet tube, the parts are good, return the part to dealer parts stock.

- If the 416-5035 Converter Kits do not have a "0" marked at the exhaust inlet tube, the converter kits need to be removed from dealer parts stock.

Image1

****Affected Product****

Show/hide table

Replace the existing DOC with a new 416-5035 Catalytic Converter Kit. Refer to the attached Rework Procedure.

Show/hide table

SERVICE CLAIM ALLOWANCES

Show/hide table

****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

****Affected Product****

Show/hide table

Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
0-4000 hrs, 0-48 mo	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%

Show/hide table

NOTE: This is a 3.0-hour job

Show/hide table

PARTS DISPOSITION

Show/hide table

****Parts Stock****

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Show/hide table

****Affected Product****

***** NACD *****
Hold all 416-5035 Converter Kits for a Parts Return Request (PRR). A Parts Return Request (PRR) will be issued to you through the Send-It-Back process after the claim is submitted. Make sure to list the service letter program number on the packing slip and include the closed work order paperwork.

***** EAME, LACD, and APD *****
Hold all 416-5035 Converter Kits for 30 days for a possible Parts Return Request (PRR). Make sure to list the service letter program number on the packing slip and include the closed work order paperwork.

If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling.

Show/hide table

Rework Procedure

Show/hide table

Replacement of Diesel Oxidation Catalyst (DOC)

1. Remove three 222-8823 Bolts and three 232-3209 Washers to separate the 360-8875 Bellows Tube Assembly from the 360-8849 Catalytic Converter Group. Refer to Image1.1.1.

Image1.1.1

2. Loosen the clamp. Remove the DOC from the Catalytic Converter Group. Refer to Images1.2.1 and 1.2.2.

Image1.2.1

Image1.2.2

3. Remove the ring from the DOC. Remove the clamp from the catalytic converter. Refer to Images1.3.1 and 1.3.2.

Image1.3.1

Image1.3.2

4. Remove the five screws and five washers from the insulation around the DOC. Remove insulation from the DOC. The insulation will be reused. Refer to Images1.4.1 and 1.4.2.

Image1.4.1

Image1.4.2

5. Install the insulation that was removed from the old DOC on the new DOC. Refer to Image1.5.1.

Image1.5.1

6. Clean the sealing surface of the DOC flange. Clean the sealing surface of the flange on the catalytic converter group. Clean the ring that was removed from the old DOC. Refer to Images1.6.1, 1.6.2, and 1.6.3

Image1.6.1

Image1.6.2

Image1.6.3

7. Apply seal paste to both sides of the ring, to the flange surfaces of the new DOC, and the catalytic converter. Refer to Image1.7.1.

Note: Make sure to cover the complete ring and flange surfaces with seal paste when applying it.

Image1.7.1

8. Place the ring on the flange of the new DOC. Position the new DOC against the catalytic converter. Refer to Images1.8.1 and 1.8.2.

Image1.8.1

Image1.8.2

9. Orient the DOC so that it will line up correctly with the bellows tube. Install and orient the clamp in order to hold the new DOC in place. Apply sealing paste or high temperature grease to the bolt of the clamp. Tighten the clamp. Then reattach the DOC to the bellows tube. Refer to Image1.9.1.

Image1.9.1

10. Tap the clamp around the circumference to properly seat the clamp. Tighten the clamp to a specified torque of 18 N.m (13.3 ft-lb). Apply sealing paste or high temperature grease to the three 222-8823 Bolts to assemble the bellows. Refer to Image1.10.1.

Image1.10.1

11. Please write down the number of active regenerations. This number can be found in the Monitor Service Menu in the Aftertreatment Status section. Please enter this information to the claim story when you submit your claim. Refer to Image1.11.1.