PRODUCT SUPPORT PROGRAM FOR REPLACING THE BATTERY AND REWORKING THE BATTERY HOLD-DOWN ON CERTAIN 312D, 313D, 318D, 320D, 323D, 324D, 326D, 329D, 336D, 340D, AND 349D EXCAVATORS AND MOBILE HYDRAULIC POWER UNITS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE BATTERY AND REWORKING THE BATTERY HOLD-DOWN ON CERTAIN 312D, 313D, 318D, 320D, 323D, 324D, 326D, 329D, 336D, 340D, AND 349D EXCAVATORS AND MOBILE HYDRAULIC POWER UNITS

Usage:

TEBE3692-00

13Oct2015


D-465

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE BATTERY AND REWORKING THE BATTERY HOLD-DOWN ON CERTAIN 312D, 313D, 318D, 320D, 323D, 324D, 326D, 329D, 336D, 340D, AND 349D EXCAVATORS AND MOBILE HYDRAULIC POWER UNITS

1401
PS53046
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS53046" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Jan2018

PROBLEM

The existing battery on certain 312D, 313D, 318D, 320D, 323D, 324D, 326D, 329D, 336D, 340D, and 349D Excavators and Mobile Hydraulic Power Units may experience electrolyte leaking and shell bulging due to the manufacturing process control, and 6W-6005 Battery Hold-Down position which might reduce the battery venting effectiveness.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
312D 2GC  BRW00131-00404, 406, 409-413, 417-496, 498-526, 534-546, 564
312D GC  RXZ00227-00290, 292-367, 369-1152, 1154-1362, 1364-1396, 1398-1425, 1430-1501, 1503-1554, 1556-1638
312D L OEM  L4400001-00003, 101
313D  WPK00760-00764, 775-810, 812-837, 839-873, 919-923
313D 2 PLD00176-00458, 460, 462-507

ZAA00151-00254
318D 2L  TZS00254-00381, 385-425, 431-443, 454-462, 470-472, 483-484
318D L  ZKJ00673-00677, 688-696, 700-701, 707-780
*******Group  2*******
336D  JBT04409, 4411-4413, 4415, 4417-4429, 4431, 4433, 4435, 4437-4653, 4655-4724, 4726-4735, 4737-4741, 4743-4809, 4811-4854, 4856-4867, 4870-4892, 4895-4908, 77001
336D 2  WDC00101, 104-163, 166-325, 329-529, 531-828, 830-841, 843-1025, 1028-1053, 1062-1073, 1085-1097, 1116-1117, 1124-1133, 1138-1148, 1161-1166, 1172, 1195, 1199-1212, 1218-1219, 1222-1225, 1269-1272, 1302, 1304, 1306, 1309, 1316-1320
336D 2L  YCF00251-00255, 285-291, 307-308, 311-318, 321-323, 341-345, 363, 365, 368-372, 427-432, 436-441, 456-462, 487-490, 532, 534-536, 549, 566-567, 570-572, 575-576, 600-602, 634-635, 701, 703
336D L  MPL00530-00535, 542-546, 554-558, 561-565, 567-576
336D L OEM  L5X00557, 566, 569, 607, 613-614, 623, 628, 642, 648, 651, 653, 657-658, 662, 664, 669-670, 674, 677-678, 684-685, 688, 691, 695, 697, 699, 702-705, 708, 711-714, 720, 724-729, 731-732, 741, 748-749, 756, 758-763, 767, 771-772, 774, 776, 779, 781-782, 786-788, 790, 793, 798-802, 805, 807, 812, 815, 817-818, 821-824, 826-827, 829-830, 833-836, 839-840, 842, 844-846, 850-854, 858, 861-863, 865-867, 871, 878, 880-883, 886, 890-891, 894, 897, 899-901, 903, 906-907, 909-910, 914, 916, 920-922, 927-929, 933-934, 938, 940, 949, 951, 960-961, 964, 966, 969, 972, 978, 984, 991, 1006-1007, 1042
340D 2L  HHK00131-00205, 207, 210-224, 228, 233-241, 244-245, 248-251, 253-259, 261-265, 267, 269, 271, 273-274, 278, 280-281, 285-296, 303-305, 309-310, 321-324, 328, 358-361, 373-376
340D 2L OEM  DC800102
340D L  JTN00478-00481, 496-503, 534-569, 573-585
349D 2 OEM  CE400101, 103
349D L OEM  MCX00103, 106
*******Group  3*******
320D 2 GBA00132-00313, 315-320, 322-493, 496-609, 612-710, 719-745, 747-770, 772-791, 798-836, 838-855, 857-986, 991-1148, 1150-1160, 1162-1179, 1181-1205, 1207-1258, 1263-1264, 1274-1301, 1303-1338, 1340, 1343-1345, 1347-1357, 1359-1360, 1364-1369, 1373, 1379-1412, 1417-1428, 1434-1556, 1558-1603, 1605-1626, 1651-1775, 1777-1846, 1849-1855, 1857-1897, 1900-1944

TDN00211-00290, 296-304, 315-320, 329-340, 342-357, 359, 362, 414-437, 515-519, 564, 566, 569-621
320D 2GC  JFM00175-00204, 208-265, 269-280, 282-287, 297-332, 334-435, 437-579, 581-624, 629-769, 858-872, 903-904, 922-926, 928-934, 937-938, 953-956, 960, 964-983, 992-1000, 1003-1011, 1016-1052, 1065-1066, 1070-1084, 1096-1110, 1112-1121, 1125, 1127-1128, 1132-1135, 1137-1138, 1141-1156, 1160-1166, 1172-1261, 1263-1324, 1364-1368, 1371-1382, 1384-1388, 1394-1398, 1404-1408, 1421-1422, 1439-1441, 1446-1449
320D 2L  HDM00263-00265
323D L OEM  L5Z00187
*******Group  4*******
320D  MZD01499-01641, 1643-1654, 1656-1677, 1682-1784, 1810-1894
320D 2 GBA00711-00718, 792-797, 987-990, 1259-1262, 1370-1372, 1374-1376, 1413-1416

TDN00565, 567-568
323D 2L  PJP00188-00282, 284-881, 888-943, 947-956, 958-1007, 1009-1017, 1019-1122, 1134-1171, 1181-1184, 1190-1194, 1199-1202, 1207-1210, 1215-1218
323D L  NZF01059-01073, 1094-1102, 1104, 1108-1117, 1119, 1121-1269
324D  JZR01453-01460, 1462-1703, 1707, 1710
326D 2  KGY00161-00263, 265-267, 276-280, 283-286, 302-303, 308
326D 2L  MGW00241-00259, 262-265
326D L  PJM00235-00388, 390-488, 490-494, 501-505, 509-535, 538-565
329D  BYS02506, 2509-2510, 2513, 2516-2520, 2522-2581, 2583-2633, 2635-2859, 2861-2943, 2945-3016, 3018-3031, 3034-3062, 3064-3075, 3083-3136, 3139-3146, 3154-3182
329D 2  TMJ00233-00246, 248-319, 328-338, 346-352, 356
329D 2L  RGA00191-00192, 196, 198-266, 283-286, 298-309
329D L  DJF00507, 551-555, 660-664, 667-670, 675-678, 685-703, 723-729, 756-772, 789-796, 860-862, 868-870, 900-904, 931-937, 974-987, 990, 994, 997, 1000, 1003, 1006, 1009, 1026-1041, 1043-1046, 1049-1051, 1054-1056, 1059-1070, 1073-1074, 1079-1088, 1104-1116, 1120, 1123-1124, 1135-1144, 1157-1175
329D L OEM  J8D00175, 192-193, 199
*******Group  5*******
336D 2GC  NBN00102-00207
349D  GKF00291-00393, 396-397
349D 2  RAN00211-00220, 231-233
349D 2L  TAH00241-00242, 263-267, 269, 293-295, 297, 300
349D L  KLH00202-00211, 213-217, 219-224, 226-229, 233-239, 242-243, 245-249, 252-273
349D L OEM  MCX00102, 109, 111-116, 118, 124-125, 131-132, 139-140

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 3T5760 BATTERY
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 9X3404 BATTERY
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
1 3T5760 BATTERY
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 4% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 4*******
1 9X3404 BATTERY
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 4% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 5*******
1 3T5760 BATTERY
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

R eplace the leaking and/or bulged battery with a new one and follow the Special Instruction SEHS0419 to rework the battery hold-down on the machine.

Note that slight electrolyte leakage would not effect the performance of the battery, and it is not necessary to do the replacement.

Include clear photos of the leaking and/or bulged battery/batteries, and the battery manufacturing code (see Image 1) in the claim story.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-4000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
4001-8000 hrs,
13-24 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.5-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-6000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
6001-8000 hrs,
13-24 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 2.0-hour job for Group 2

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-5000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
5001-8000 hrs,
13-24 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.5-hour job for Group 3

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-5000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
5001-8000 hrs,
13-24 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 1.5-hour job for Group 4

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
0-6000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
6001-8000 hrs,
13-24 mo 
33.0%
50.0%
0.0%
0.0%
50.0%
50.0%
 NOTE: This is a 2.0-hour job for Group 5



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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