PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINE SOFTWARE ON CERTAIN D8T TRACK-TYPE TRACTORS, 740B ARTICULATED TRUCKS, 336E, AND 349E EXCAVATORS Caterpillar


PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINE SOFTWARE ON CERTAIN D8T TRACK-TYPE TRACTORS, 740B ARTICULATED TRUCKS, 336E, AND 349E EXCAVATORS

Usage:

TEBE0802-03

06Jan2014
(Revised 18Aug2014)


U-10
D-8
O-9

 

Before/After

  
  

PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINE SOFTWARE ON CERTAIN D8T TRACK-TYPE TRACTORS, 740B ARTICULATED TRUCKS, 336E, AND 349E EXCAVATORS

1920
PS44153
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS44153" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 06Jan2014 (Revised 28Feb2014) Service Letter. Changes have been made to the Affected Product.


TERMINATION DATE

31Jan2016

PROBLEM

Idling machines in temperatures lower than -5 F (-20 C) for extended periods of time (greater than 3 hours) may lead to excessive condensation pooling in the intake manifold of the engine which can freeze in these temperatures and cause engine performance issues.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
D8T FCT00237, 239, 241, 260, 273, 313, 324-325, 331-338, 348-351, 353, 355, 367-368, 1016-1017, 1019, 1021, 1023-1025, 1027, 1029, 1031, 1033-1037, 1039-1043, 1050-1052, 1054-1057, 1064, 1066, 1068, 1096, 1099-1100, 1102-1103, 1105, 1107-1108, 1110, 1113-1123, 1139, 1282-1283, 1330-1332, 1334, 1341-1342, 1345-1347, 1350, 1353, 1356, 1374, 1377, 1382, 1402, 1404, 1432-1434

MLN00281, 333-334, 349, 351, 392, 402, 429-430, 444, 461-464, 466, 492-496, 499, 523, 530-532, 543, 545, 547, 554, 565-571, 573, 576, 616, 643-644, 655, 659-662, 666-668, 685-690, 702, 710, 726-737, 1507-1508, 1511, 1514-1515, 1535, 1546-1549, 1551, 1555-1558, 1565, 1582, 1585, 1605-1607, 1614, 1616-1619, 1622, 1628, 1637, 1641, 1645-1646, 1657-1661, 1663-1677, 1679-1684, 1686-1720, 1734-1736, 1738, 1741-1744, 1748-1749, 1762-1769, 1771-1773, 1777-1785, 1790, 1805, 1825-1827, 1864-1869, 1873-1874, 1881-1885, 1892-1900, 1914, 1935, 1964-1965, 1970
*******Group  2*******
336E L BZY00140-00141, 151, 154-155, 157, 164-165, 172-174, 179-181, 193-195, 206, 209-211, 218, 222-224, 242, 245-248, 262-264, 299, 308, 310, 316-317, 325-326, 329-331, 334, 381, 386, 426-428, 433, 461, 479, 485, 487-490, 496, 499-500, 504, 510, 520, 522, 538, 542, 544-545, 554, 557-558, 568, 576, 582, 584-586, 612, 629, 632, 643, 650, 671-672, 678, 686-687, 689, 691, 702, 705, 710-711, 723, 731-733, 736, 741, 743-744, 747-748, 753, 756-758, 770-771, 773, 776-777, 785-787, 789, 791, 794-795, 797, 801, 809, 815, 823, 827, 832-835, 840, 847, 850, 852, 859-861, 864, 866, 874, 880, 884-885, 906, 927, 941, 949, 951-953, 956, 959, 969, 974, 980-984, 987, 993-994, 1009, 1011, 1013, 1016, 1018-1019, 1025, 1027, 1031, 1037-1038, 1056, 1060-1062, 1064, 1067, 1069, 1071, 1073, 1077, 1083, 1098, 1100, 1104, 1106, 1112, 1123-1124, 1126-1127, 1132-1133, 1152, 1154-1156, 1164, 1180, 1182, 1184-1186, 1204, 1223, 1227, 1237, 1241, 1273, 1287-1289, 1291, 1293, 1299, 1301-1302, 1311, 1314, 1317, 1320, 1323, 1325, 1328, 1330, 1339, 1343, 1346, 1349, 1351, 1354, 1356-1357, 1359-1360, 1364, 1395, 1408, 1413, 1415-1416, 1422, 1426, 1437, 1442-1444, 1453-1454, 1456, 1458-1459, 1461-1462, 1464-1465, 1469, 1471, 1476, 1478, 1523, 1531, 1539-1540, 1542-1543, 1547-1550, 1556, 1561, 1563, 1565-1566, 1568-1569, 1571, 1574, 1581, 1626, 1632, 1639-1645, 1647, 1649-1651, 1658, 1660-1663, 1667, 1669-1671, 1673-1675, 1678, 1680, 1683, 1697, 1699, 1703-1704, 1711, 1719, 1737, 1739, 1748, 1755, 1758, 1760, 1784, 1787-1788, 1791, 1794-1795, 1801, 1810, 1813, 1820, 1843, 1845, 1848, 1850-1854, 1863, 1865, 1867-1868, 1885-1886, 1894-1895, 1898, 1908-1910, 1912-1916, 1920, 1923, 1925-1927, 1931, 1933, 1940, 1944, 1956, 1958, 1993, 1995, 2000, 2017, 2021, 2030, 2036, 2045-2047, 2050-2051, 2053, 2067, 2072, 2074, 2077, 2088, 2100, 2102, 2107-2108, 2113, 2120, 2122-2123, 2125, 2133, 2136, 2139, 2142-2143, 2150, 2152, 2155, 2166, 2172, 2177, 2181, 2184, 2188, 2201, 2206, 2222, 2242, 2248, 2272-2273, 2291, 2348, 2353, 2362, 2390, 2393, 2397, 2432, 2434, 2436-2438, 2440-2442, 2446, 2448, 2453, 2457, 2461-2463, 2468, 2471, 2475-2476, 2478, 2484-2485, 2490, 2494, 2502

FJH00230, 310, 317, 320-321, 326-328, 330, 332, 334, 346, 348, 356, 404-405, 407, 420-421, 427, 430, 432, 443, 446, 449, 452, 459, 462, 473, 481, 484, 504, 553-554, 572, 576-577, 579, 584-585, 607, 617, 634, 644-646, 678, 680, 684, 687, 691, 703-704, 706-707, 748-749, 751, 764-765, 767-771, 774, 776, 778-779, 798-799, 801, 804-806, 808, 810, 815, 818-819, 837, 867, 875-876, 878-879, 881, 883, 888, 891, 893, 895, 899, 925, 931, 934, 963, 966, 972, 975, 982, 985, 990, 992, 995, 997, 1002, 1026, 1028, 1037, 1052, 1055, 1106-1107, 1110-1112, 1115, 1117, 1122, 1127-1128, 1157, 1160, 1162-1163, 1167, 1169-1170, 1177, 1181, 1189, 1203

YCE00199-00200, 251-252, 254-255, 260-261, 271, 278, 285, 288, 302-303, 320-321, 324-326, 340, 348, 351-354, 381-383, 390, 402-411, 414, 426, 431-432, 458-461, 467-468, 477, 497, 501-502, 512, 517, 521-525, 536, 538, 547, 550-551, 556, 559, 562-565, 569-570, 572, 578-579, 581, 591

YEP00135, 137, 161-163, 165, 169-170, 174, 177, 186, 192-193, 221-226, 229, 231-236, 243, 252, 254-255, 259, 262, 267, 270, 273, 277, 285-287, 308, 310, 312, 316-319, 321, 323-325, 331-334, 347-348, 350, 358, 367-368, 370-374, 376, 380, 383, 385, 387, 389, 391, 396, 398-404, 406-407, 414-422, 427, 444-448, 450-454, 456, 460, 462-470, 480, 490-492, 494, 501, 505, 511-518, 520-521, 524-533, 536-537
336E L OEM  T3Z00202, 205-206, 211
336E LN  TMZ00221, 233, 235-237, 239-241, 249-250, 254, 273-274, 279, 284-298, 300, 302-303, 305-306, 308-310, 313, 316-325, 330-331, 333-334, 341
*******Group  3*******
740B  T4R00285, 289, 294, 299-300, 309, 322-323, 327-328, 331, 334, 338, 355, 358, 361, 376-377, 397-398, 413-414, 417-418, 451, 458, 462, 466, 471, 473-475, 477, 481, 484-485, 488, 494, 507, 517, 522, 527, 529, 532, 538, 542-543, 549, 557, 567, 574-576, 591-592, 597, 599, 604, 618-620, 626, 631, 635-636, 642, 651-652, 654, 673, 683, 687-688, 694, 696-698, 701, 711-714, 718, 721-723, 758, 761, 775-777, 781-782, 805-807, 812, 815-818, 824, 827-833, 835, 838-840, 843-844, 847-849, 857-859, 868, 897, 922-923, 930-932, 945, 952, 961, 969, 976, 987-989, 998-999, 1011, 1015, 1019, 1022, 1041, 1044, 1046, 1077, 1081, 1104-1105, 1107, 1124, 1131-1132, 1134, 1139, 1144, 1161, 1178, 1189, 1198, 1205, 1208, 1213-1214, 1229, 1247, 1251, 1256, 1258, 1263, 1268-1270, 1272, 1275-1276, 1280, 1287-1288, 1300, 1311, 1313, 1318-1320, 1326-1328, 1336, 1340-1342, 1349-1350, 1354-1356, 1358, 1361, 1364, 1368-1369, 1371-1375, 1378-1379, 1394, 1396-1398, 1400, 1402, 1408, 1411-1415, 1418, 1421, 1433, 1454-1455, 1504, 1527-1529, 1534, 1537-1539, 1544, 1547-1548, 1573, 1593-1594, 1632, 1638-1639, 1648, 1651-1652, 1655, 1657, 1659-1660, 1666, 1668-1669, 1678-1679, 1690-1691, 1693, 1699-1700, 1704, 1708, 1710, 1712, 1714-1718, 1720, 1722, 1724, 1727-1736, 1738, 1740, 1745, 1747, 1763, 1767-1771, 1773, 1776, 1778, 1780, 1782, 1784, 1794, 1815, 1817, 1819, 1822, 1824, 1826, 1872, 1874, 1876, 1878, 1880, 1882, 1886, 1888, 1890, 1920-1921, 1928, 1945, 1947, 1949, 1951, 1997-2002, 2049, 2051, 2053, 2055, 2057, 2059, 2061, 2063, 2065, 2067
740B EJ  T4S00277-00278, 280-281, 283-287, 291-295, 300, 302, 310, 314-315, 318-319, 321-324, 338, 340-344, 352, 354-355
*******Group  4*******
349E HVG UHD OEM  JAE00122
349E L KFX00144, 148, 153, 166, 171, 177, 192, 199-200, 214, 217, 221, 223-225, 227-229, 231, 238, 243, 247, 258-259, 274, 284-285, 287-289, 291, 293, 295-297, 303, 319, 322, 343, 348, 350, 355, 357, 359-362, 366, 369-370, 372-373, 377, 379, 385-395, 397-399, 401, 403-405, 408, 412, 420-421, 423, 426, 428-430, 435-437, 443-445, 448

MPZ00208-00213, 227, 229, 248, 261, 266-267, 273-275, 277-279, 310, 323, 325, 340-343, 372-374, 378, 380-383, 386, 391-396, 410-415, 419-422, 429, 431-432, 434-436, 440, 442, 444-445, 447-449, 454, 491, 494, 496-498, 501, 505-506, 508, 517, 524-530, 535, 538-540, 542-544, 547-550, 552, 556-565, 567-568, 592, 605, 607, 609-610, 621, 627, 633, 635-641, 645-647, 651-652, 655-656, 684-686, 742, 751-752, 782

TFG00236, 240, 245-246, 248, 254, 280, 282-283, 297, 299-303, 305-306, 319, 332, 338, 364, 368-369, 371-372, 385, 416, 435, 439, 452-453, 463, 467, 478, 481-488, 490, 495, 504-505, 507, 510-512, 545, 587-589, 594-600, 614, 620-621, 633-634, 643-647, 656, 676-678, 685-688, 696, 704, 710, 712, 717, 719, 726-730, 744, 746-748, 750, 765, 777, 779, 781, 784, 792, 795-802, 824, 827, 832-835, 851, 858-875, 880, 903-907, 912, 1026
349E LC-VG DGE00228, 230, 249, 251-252, 254, 280, 285, 289, 294-295, 303, 318-319, 339, 350

KCN00194, 196, 198-203, 205, 207, 221-226, 228-235, 247-248, 252-253, 258, 261-263, 265-275, 277-287, 309, 316-317, 323-327
*******Group  5*******
336E L H  RZA00202, 209, 212, 221, 225, 237-238, 240, 249, 253, 262, 272-274, 292, 301, 306, 318, 415, 420, 426, 438, 442, 451, 521, 537, 609, 749
*******Group  6*******
D8T  FCT00156, 275, 283, 290, 299, 309, 326, 341, 385, 1013, 1085, 1142, 1145-1154

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
1 4510604 SFWR GP-A1000
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
1 4522405 SFWR GP-A1000
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 3*******
1 4516168 SFWR GP-A1000
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 4*******
1 4512438 SFWR GP-A1000
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 5*******
1 4522515 SFWR GP-A1000
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 10% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 6*******
1 4510605 SFWR GP-A1000
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Note: If the machine in question will not be idling in extreme cold for extended periods of time, carrying out this program is not necessary.

Update the engine software for the machines outlined in this service letter with the new software part number outlined.

This new engine software has improvements to engine speed management and EGR control during extended idling in extreme cold. Refer to Special Instruction REHS8247 for more detail on new software features.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-10000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 1
Travel Time and Mileage is allowed.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-10000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 2
Travel Time and Mileage is allowed.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 3*******
0-10000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 3
Travel Time and Mileage is allowed.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 4*******
0-10000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 4
Travel Time and Mileage is allowed.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 5*******
0-10000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 5
Travel Time and Mileage is allowed.

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 6*******
0-10000 hrs,
0-60 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job for Group 6
Travel Time and Mileage is allowed.



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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