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3054 and 3056 Industrial and Generator Set Engines Caterpillar


Radiator - Remove and Install

Usage:

3056 1ML

Removal Procedure

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Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     6V-2156     Link Brackets     2    

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NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

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NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

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    Illustration 1g00573340

    Typical example

  1. Drain the coolant from the radiator into a suitable container for storage or disposal.

  1. Loosen clamp (1) and disconnect hose (2) from the top of the radiator.
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    Illustration 2g00573341

    Typical example

  1. Loosen clamp (3) and disconnect hose (4) from the bottom of the radiator.
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    Illustration 3g00573342

    Typical example

  1. Remove twelve bolts (5) from radiator guard (7) .

  1. Remove two plates (6) that hold radiator guard (7) together.

  1. Remove two halves of radiator guard (7) .
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    Illustration 4g00573346

    Typical example

  1. Install Tool (A) and attach a suitable lifting device to radiator (8) .

  1. Remove two bolts (9) and the washers from the mounting bracket on the top of the radiator.
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    Illustration 5g00573348

    Typical example

  1. Remove two bolts (10) and the washers from the mounting brackets on the bottom of the radiator.

  1. Remove radiator (8) from the engine. The radiator has a weight of 27 kg (60 lb).

  1. Remove the two hoses from the radiator, if necessary.

Installation Procedure

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Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
A     6V-2156     Link Brackets     2    

Show/hide table
NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

  1. Install the two hoses on the radiator, if necessary.
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    Illustration 6g00573346

    Typical example

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    Illustration 7g00573348

    Typical example

  1. Use Tool (A) and a suitable lifting device to position radiator (8) on the engine.

  1. Install the washers and two bolts (10) in the mounting bracket on the bottom of the engine.

  1. Install the washers and two bolts (9) in the mounting bracket on the top of the engine.
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    Illustration 8g00573342

    Typical example

  1. Install two halves of radiator guard (7) .

  1. Install two plates (6) that hold radiator guard (7) together.

  1. Install twelve bolts (5) that hold radiator guard (7) on the engine.
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    Illustration 9g00573341

    Typical example

  1. Connect hose (4) and tighten clamp (3) .
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    Illustration 10g00573340

    Typical example

  1. Connect hose (2) and tighten clamp (1) .

  1. Fill the radiator with coolant to the correct level. Refer to the Operation and Maintenance Manual for the correct filling procedure.

Caterpillar Information System:

CIPI UNDERCARRIAGE Arrangements: 9Q5221, 9Q5234, 9Q5243, 9Q5245, 9Q5246, 9Q5247, 9Q5385, 9Q5433, 9Q5482, 9Q5622, 9Q5661, 9Q5719, 9Q5720, 9Q5721, 9Q5722, 9Q5830, 9Q5840, 9Q5857, 9Q5874, 9Q5883, 9Q5930 and 9Q5940 Hydraulic Track Adjusters - Remove
CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 Front Idler - Assemble
CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 Front Idler - Disassemble
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CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 Front Idler and Recoil Spring - Install
CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 Front Idler and Recoil Spring - Remove
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CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 Hydraulic Track Adjusters - Disassemble
CIPI UNDERCARRIAGE Arrangements: 1667049, 2372904, 3Q6481, 6Z7988, 6Z7989, 9Q5032, 9Q5040, 9Q5043, 9Q5046, 9Q5047, 9Q5066, 9Q5074, 9Q5097, 9Q5098, 9Q5116, 9Q5134, 9Q5136, 9Q5142, 9Q5147, 9Q5148, 9Q5149, 9Q5172 and 9Q5204 Hydraulic Track Adjusters - Assemble
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CIPI UNDERCARRIAGE Arrangements: 9Q5221, 9Q5234, 9Q5243, 9Q5245, 9Q5246, 9Q5247, 9Q5385, 9Q5433, 9Q5482, 9Q5622, 9Q5661, 9Q5719, 9Q5720, 9Q5721, 9Q5722, 9Q5830, 9Q5840, 9Q5857, 9Q5874, 9Q5883, 9Q5930 and 9Q5940 Swing Gear and Bearing - Remove
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