- Asphalt Screed
- SE60V XW (S/N: JS91-208)
Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.
Safety Section
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Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility. |
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Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage. |
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When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage. |
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Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below. |
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Personal injury can result from improper handling of chemicals.
Make sure you use all the necessary protective equipment required to do the job.
Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used.
Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals. |
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Climbing equipment may be required to access this service point. Refer to the Operation and Maintenance Manual, "Mounting and Dismounting" topic for safety information. |
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Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed. |
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Do not operate the machine if any guards or covers are missing or inadequately secured. Personnel could be seriously injured or machine damage may occur. |
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Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads. |
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Torque Specifications
Reference: Refer to Torque SpecificationsSENR3130 for the latest standard torque specifications used for Caterpillar® fasteners.
Caterpillar Channel 1 Videos
For supplemental information on this procedure, refer to the following video. The previous training has been replaced with the video below.
Note: A CWS login is required to access Caterpillar Channel 1. Scan the QR code below with a QR enabled device or copy the link that follows.
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| Illustration 1 | g06306276 |
https://channel1.mediaspace.kaltura.com/media/Introduction+to+Visualization+Service+Procedures+%28VSP%29/1_92vjr92v
Visual Service Procedure Colors
Note: Based on SAE J2892 Surface Vehicle Recommended Practice.
Graphic Color Description
Color-coding of targeted components, or sections of a part, is used to communicate a required action.
The descriptions below illustrate the different colors and what is represented when used in a graphic.
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(Blue) The primary component of focus for a particular step. Target or primary component to be installed or removed. Installation implied unless otherwise noted with a symbol.
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(CAT® Yellow) Description of parts.
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(Yellow) Components disconnected, connected, or placed aside for access, but not removed. Highlighted areas of adjustment, inspection, or special attention.
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(Cyan) Special tools or other equipment required for use in a particular step.
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(Light Gray) Components used for reference.
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(Magenta) Any fastener, retainer, or electrical connector used to install or remove the primary component.
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Visual Service Procedures Symbols per J2892
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Align - Left - To arrange or place objects along a line referencing the bottom faces.
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Apply Sealant - To apply an unbroken line of sealing material having the specified thickness or diameter.
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Clean - To remove foreign or undesired material.
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Cut - To divide or terminate. To reduce the length of an object.
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Discard, Do Not Reuse - To cast aside as useless or undesirable in approved and responsible manner.
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Finger Tighten - To apply tension or torque with one's digits and unaided by a tool or lever.
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Keep, Store - To retain for reinstallation or reuse.
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Measure - To determine the dimension, area, volume, or other quantifiable property of an object. A desired quantity of something.
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Move - To go in a specified direction or manner, change position.
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Remove - To take off
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Replace - To restore, or return, to a former or proper place
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Route - To install a harness, hose, or wire along a specific course or layout along or through a product, to direct along a predefined path.
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Tighten - To make nearer, to fully stretch, without slack, or to apply tension or torque.
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Weld - To join by heating until liquid portions of two or more pieces of metal in contact with each other and allowing the common puddle to solidify.
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Machine Preparation
- Move the machine to a dry, level, solid surface that is free of any debris.
Note: The surface must be solid enough to support the weight of the machine and any tooling that is used to support the machine.
- Lower the work tool to the ground.
- Ensure that the pressure is released from any closed system that will be opened during the maintenance procedure. Refer to Operation and Maintenance Manual, "System Pressure Release" for more information.
This machine is equipped with lockout controls to suit the following types of machine maintenance.
Parts List
Note: Some parts have been removed or made transparent to show clarity to the components being referenced
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| Illustration 2 | g06327451 |
Overview of Left and Right Side New Parts to Install
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| Illustration 3 | g06332146 |
Left and Right Parts
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Table 1
| New Parts for Left and Right Side |
| Item |
Qty |
Part Number |
Description |
Illustration (Sub-Step) Location |
| 1 |
1 |
552-1571 |
Cover - RH |
Illustration 32 (2) 44 (1) |
| 2 |
1 |
552-1572 |
Cover - LH |
Illustration 11 (2) 22 (1) |
| 3 |
6 |
552-4576 |
Bracket As |
Illustration 15 (1) 36 (1) |
| 4 |
1 |
552-4577 |
Cover As |
Illustration 45 (1) |
| 5 |
1 |
552-4580 |
Scraper - RH |
Illustration 43 (1) |
| 6 |
1 |
552-4581 |
Side Plate |
Illustration 41 (1) |
| 7 |
1 |
552-4584 |
Cover As |
Illustration 39 (1) |
| 8 |
1 |
552-4585 |
Scraper - LH |
Illustration 21 (1) |
| 9 |
1 |
552-4588 |
Cover As |
Illustration 35 (1) |
| 10 |
1 |
552-4591 |
Cover As |
Illustration 23 (1) |
| 11 |
1 |
552-4594 |
Side Plate |
Illustration 19 (1) |
| 12 |
1 |
552-4599 |
Cover As |
Illustration 18 (1) |
| 13 |
1 |
552-4601 |
Cover As |
Illustration 14 (1) |
| 14 |
2 |
523-3081 |
Plate |
Illustration 11 (1) 32 (1) 12 (1) 33 (1) (2) |
| 15 |
4 |
7X-7729 |
Washer |
Illustration 11 (1) |
| 16 |
4 |
8T-4195 |
Bolt |
Illustration 11 (1) 22 (2) 32 (1) |
| 17 |
6 |
8T-4222 |
Plated Washer |
Illustration 21 (1) 43 (3) |
| 18 |
6 |
344-5675 |
Nut |
Illustration 21 (3) 43 (3) |
| 19 |
1 |
7X-4780 |
Grommet |
Illustration 46 |
| 20* |
6 |
465-8916 |
Bracket As |
Illustration 15 (1) 36 (1)
Note - This part is only required for screed serial numbers S/N:JS900100-125 |
Left Side Procedure
Machine Prep
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| Illustration 4 | g06328163 |
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| Illustration 5 | g06328167 |
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| Illustration 6 | g06328184 |
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| Illustration 7 | g06328207 |
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| Illustration 8 | g06328308 |
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| Illustration 9 | g06328336 |
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| Illustration 10 | g06328396 |
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| Illustration 11 | g06329252 |
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| Illustration 12 | g06328626 |
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| Illustration 13 | g06328630 |
Kit Installation Procedure
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| Illustration 14 | g06328643 |
Adjust bottom of deflector to be 13 mm (0.51 inch) above the bottom of the screed plate
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| Illustration 15 | g06328668 |
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| Illustration 16 | g06331914 |
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| Illustration 17 | g06333494 |
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| Illustration 18 | g06331927 |
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| Illustration 19 | g06331931 |
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| Illustration 20 | g06331932 |
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| Illustration 21 | g06331933 |
Adjust to minimize material leakage between this piece and extender deflectors
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| Illustration 22 | g06331936 |
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| Illustration 23 | g06331938 |
Right Side Procedure
Machine Prep
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| Illustration 24 | g06329301 |
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| Illustration 25 | g06329305 |
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| Illustration 26 | g06329359 |
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| Illustration 27 | g06329388 |
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| Illustration 28 | g06329390 |
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| Illustration 29 | g06329392 |
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| Illustration 30 | g06329381 |
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| Illustration 31 | g06329688 |
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| Illustration 32 | g06329711 |
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| Illustration 33 | g06329733 |
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| Illustration 34 | g06329741 |
Kit Installation Procedure
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| Illustration 35 | g06329758 |
Adjust bottom of deflector to be 13 mm (0.51 inch) above the bottom of the screed plate
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| Illustration 36 | g06329793 |
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| Illustration 37 | g06331942 |
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| Illustration 38 | g06333508 |
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| Illustration 39 | g06331956 |
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| Illustration 40 | g06331957 |
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| Illustration 41 | g06331958 |
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| Illustration 42 | g06331959 |
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| Illustration 43 | g06331961 |
Adjust to minimize material leakage between this piece and extender deflectors
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| Illustration 44 | g06333484 |
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| Illustration 45 | g06331964 |
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| Illustration 46 | g06331966 |
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| Illustration 47 | g06331968 |
