MD6200 Rotary Drill Caterpillar

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance. All adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging are included. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Refer to the maintenance procedure for any other exceptions that may change the maintenance intervals.

Note: The aftertreatment system can be expected to function properly for the useful life of the engine (emissions durability period), as defined by regulation. All prescribed maintenance requirements must be followed.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

The following guidelines should be followed if the service hours are not met:

Items listed between 10 and 100 service hours should be performed at least every 3 months.

Items listed between 250 and 500 service hours should be performed at least every 6 months.

Items listed between 1000 service hours and 2500 service hours should be performed at least every year.

When Required

Air Conditioner/Cab Heater Filter (Recirculation) - Inspect/Replace
Air Filter Elements - Clean/Replace
Cab Air Filter (Fresh Air) - Clean/Replace
Camera - Clean
Cooling System Coolant Level - Check
Dust Collector Filters - Replace
Ether Starting Aid Cylinder - Replace
Film (Product Identification) - Clean
Fuel System - Fill
Fuel System - Prime
Fuel System Primary Filter (Water Separator) - Check/Drain
Fuses - Replace
Oil Filter - Inspect
Radiator Core - Clean
Water System - Drain
Water System - Fill
Window Washer Reservoir - Fill
Windows - Clean

Every 10 Service Hours or Daily

Air Compressor Oil Level - Check
Automatic Lubrication System Components - Check
Breakout Wrench - Lubricate
Engine Oil Level - Check
Hammer Lubricator - Check/Add
Hydraulic System Oil Level - Check
Indicators and Gauges - Test
Mast Hoist and Mast Pulldown Cables - Inspect
Mast Traveling Sheaves - Lubricate
Mast Winch - Inspect
Seat Belt - Inspect
Thread Lubricator - Check/Add
Track Adjustment - Inspect/Adjust
Travel Alarm - Test
Undercarriage - Check

Initial 50 Service Hours

Air Compressor Oil Filter - Change
Hydraulic System Oil Filter - Replace
Mast Alignment - Check
Mast Rotary Drive Bearing - Inspect
Mast Rotary Drive Seals - Check

Initial 250 Service Hours

Engine Oil and Filter - Change
Final Drive Oil - Change
Mast Winch Oil - Change

Every 250 Service Hours

Air Compressor Oil Sample - Obtain
Condenser (Refrigerant) - Clean
Engine Oil Sample - Obtain
Final Drive Oil Level - Check
Final Drive Oil Sample - Obtain
Fuel Tank Water and Sediment - Drain
Mast Winch Oil Level - Check
Mast Winch Oil Sample - Obtain

Every 500 Service Hours

Air Compressor Oil - Change
Belt - Inspect/Adjust/Replace
Cooling System Coolant Sample - Obtain
Dust Collector Filters - Replace
Engine Crankcase Breather - Clean
Engine Oil and Filter - Change
Frame and Body - Inspect
Fuel System Primary Filter (Water Separator) - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Strainer - Clean
Hydraulic System Oil Filter - Replace
Hydraulic System Oil Sample - Obtain
Mast Alignment - Check
Mast Rotary Drive Seals - Check
Water Injection System Pump - Check

Initial 500 Service Hours

Engine Valve Lash - Check

Every 1000 Service Hours

Air Compressor Oil - Change
Mast Rotary Drive Bearing - Inspect
Mast Winch Oil - Change

Every 1500 Service Hours

Critical Joint Bolts - Check

Initial 2000 Service Hours

Cooling System Coolant (ELC) - Change

Every 2000 Service Hours

Air Compressor Oil Separator Filter - Replace
Battery or Battery Cable - Clean/Inspect/Replace
Final Drive Oil - Change
Receiver Dryer (Refrigerant) - Replace

Every 3000 Service Hours

Electronic Unit Injector - Inspect/Adjust
Engine Valve Rotators - Inspect
Engine Valve Lash - Check

Every 3 Years After Date of Installation or Every 5 Years After Date of Manufacture

Seat Belt - Replace

Every 4000 Service Hours

Hydraulic System Oil - Change

Every 5000 Service Hours

Engine Water Pump - Inspect

Every 6000 Service Hours

Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace

Every 12 000 Service Hours

Cooling System Coolant (ELC) - Change

Every 15 000 Service Hours

Critical Joint Bolts - Replace