- Articulated Truck
- 730 (S/N: 3F31-UP; 3T31-UP)
- 730 EJECTOR (S/N: 3F41-UP; 3T41-UP)
- 735 (S/N: 3F51-UP; 3T51-UP)
- 740 EJECTOR (S/N: 3F71-UP; 3T71-UP)
- 740 GC (S/N: 3F81-UP; 3T81-UP)
- 745 (S/N: 3F61-UP; 3T61-UP)
Introduction
Do not perform any procedure in this special instruction until you have read the information and you understand the information. This special instruction provides parts and procedures to install 480-2054 Cab Lighting (High Intensity Light) on the machines listed above.
Caterpillar Channel 1 Videos
For supplemental information on this procedure, refer to the following video. The previous training has been replaced with the video below.
Note: A CWS login is required to access Caterpillar Channel 1. Scan the QR code below with a QR enabled device or copy the link that follows.
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| Illustration 1 | g06306276 |
https://channel1.mediaspace.kaltura.com/media/Introduction+to+Visualization+Service+Procedures+%28VSP%29/1_92vjr92v
Safety Section
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Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility. |
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Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage. |
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When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage. |
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Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below. |
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Climbing equipment may be required to access this service point. Refer to the Operation and Maintenance Manual, "Mounting and Dismounting" topic for safety information. |
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Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed. |
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Do not operate the machine if any guards or covers are missing or inadequately secured. Personnel could be seriously injured or machine damage may occur. |
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General Information
Graphic Color Description
Color-coding of targeted components, or sections of a part, is used to communicate a required action.
The descriptions below illustrate the different colors and what is represented when used in a graphic.
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(Blue) The primary component of focus for a particular step. Target or primary component to be installed or removed. Installation implied unless otherwise noted with a symbol.
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(CAT® Yellow) Description of parts.
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(Yellow) Components disconnected, connected, or placed aside for access, but not removed. Highlighted areas of adjustment, inspection, or special attention.
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(Cyan) Special tools or other equipment required for use in a particular step.
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(Light Gray) Components used for reference.
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(Magenta) Any fastener, retainer, or electrical connector used to install or remove the primary component.
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Graphic Symbol Description
This section includes all the symbol graphics used throughout the Visual Service Procedure (VSP), along with a brief description of what the symbol represents.
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Connect - To place in an electrical circuit. To join or fasten together.
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Discard, Do Not Reuse - To cast aside as useless or undesirable in approved and responsible manner.
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Dumper Hauler Body Float
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Good - Acceptable, within desired specifications.
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Insert - To put in or between.
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Inspect - To confirm, inspect, look, or observe to confirm or assure accuracy, conformance.
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Level - To position a surface in a horizontal orientation. To position in vertical dimension. To align to assist positioning a surface in a horizontal orientation.
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Keep, Store - To retain for reinstallation or reuse.
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Loosen - To make less tight. To set free. To release.
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Operation and Maintenance Manual - Refer to a procedure in an Operation and Maintenance Manual
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Parking Brake
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Position - To locate to the desired or intended location.
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Pull - To apply force to cause motion towards the person or machine exerting the force. A persistent tendency.
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Push - To apply force to cause motion away from the person or machine exerting the force.
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Relieve - To eliminate the pressure or force on a part or system to reduce a pressure, load, or weight on a device
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Remove - To take off.
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Rotate - Clockwise - To turn on an axis. To alternate position or orientation, for the purpose of achieving even wear.
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Rotate - Counter Clockwise - To turn on an axis. To alternate position or orientation, for the purpose of achieving even wear.
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Route - To install a harness, hose, or wire along a specific course or layout along or through a product, to direct along a predefined path.
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Tighten - To make nearer to fully stretched, without slack, to apply tension or torque.
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Transmission In Park - To place the transmission into the locked or PARK position.
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Wheel Chock - Wedges of sturdy material placed closely against a vehicle's wheels to prevent accidental movement
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Torque Specifications
Refer Torque Specifications, SENR3130, "Torque Specifications" for general standard torque reference guide for all Cat fasteners.
Machine Preparations
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| Illustration 2 | g06325160 |
Refer Operation and Maintenance Manual , Prepare the Machine for Maintenance for your machine
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| Illustration 3 | g06325161 |
Refer Operation and Maintenance Manual , Prepare the Machine for Maintenance for your machine
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| Illustration 4 | g06332596 |
Refer Operation and Maintenance Manual , Prepare the Machine for Maintenance for your machine
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Required Parts
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| Illustration 5 | g06324724 |
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Table 1
| Required Parts List |
| 480-2054 Cab Lighting |
| Item |
Qty |
New Part Number |
Part Name |
Illustration (Sub-Step) Location |
| 1 |
2 |
461-7569 |
Flood Lamp Gp |
Illustration 10 (1) |
| 2 |
2 |
9X-7345 |
Grommet |
Illustration 8 (3) |
| 3 |
1 |
468-8071 |
Rocker Switch |
Illustration 15 (1) |
Installation Location
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| Illustration 6 | g06324725 |
Installation Procedure
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| Illustration 7 | g06326054 |
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| Illustration 8 | g06332098 |
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| Illustration 9 | g06378156 |
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| Illustration 10 | g06324726 |
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| Illustration 11 | g06324727 |
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| Illustration 12 | g06332157 |
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| Illustration 13 | g06332164 |
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| Illustration 14 | g06332168 |
Note: Use a flat edge to lift up the corner of the panel.
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| Illustration 15 | g06378159 |
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| Illustration 16 | g06332182 |
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| Illustration 17 | g06332654 |
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| Illustration 18 | g06378161 |
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| Illustration 19 | g06332544 |
