MH3037 Material Handler Engine Supplement Caterpillar

Removal Procedure

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Illustration 1	g06134671

1. Remove cable straps (3) and disconnect harness connector (4). Remove V-band clamp (2) and elbow exhaust (1).
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   Illustration 2	g06135076

2. Remove three V-band clamps (5), duct (7), and bellows (9).

3. Remove V-band clamp (6), clamp (10), and tube assembly (8).
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   Illustration 3	g06135167

4. Remove bolts (11) and bolt with o-rings (15). Remove lines group turbocharger (13).

5. Remove two bolts (12) and bolts (16). Remove line assembly (14).
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   Illustration 4	g06135230

6. Remove four bolts (18) and second stage turbocharger (17).

Installation Procedure

1. Install second stage turbocharger (17) in reverse order of removal.

   1. Tighten nuts (18) to a torque of 44 N·m (32 lb ft).

   2. Tighten bolts (11), (12), and (16) to a torque of 22 N·m (195 lb in).

   3. Tighten banjo bolt (15) to a torque of 33 N·m (292 lb in).

   4. Tighten V-band clamps (5) and (6) to a torque of 12 N·m (106 lb in).

   5. Tighten clamp (10) to a torque of 6 N·m (53 lb in).