Assembly Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
341-4073 |
Spanner |
1 |
| B |
2S-3230 |
Bearing Lubricant |
- |
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| Illustration 1 | g01738917 |
Typical Example |
Note: Do not damage the discs and the balls that are located on the valve assemblies, during the assembly procedures. The discs and the balls are not serviceable components.
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| Illustration 2 | g01728399 |
- Install the O-ring seal and plug (56). Tighten plug (56) to a torque of 57 to 63 N·m (42 to 46 lb ft).
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| Illustration 3 | g01728396 |
- Install the O-ring seal and plug (55). Tighten plug (57) to a torque of 133 to 147 N·m (98 to 108 lb ft).
- Use Tooling (A) in order to install relief valve (53). Tighten relief valve (53) to a torque of 10 to 15 N·m (89 to 133 lb in). Install cap (54) into relief valve (53) .
- Install the O-ring seal and plug (52). Tighten plug (52) to a torque of 4 to 6 N·m (35 to 53 lb in).
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| Illustration 4 | g01728358 |
- Install spool (50) and spring (51) .
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| Illustration 5 | g01728355 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install the O-ring seal and plug (49). Tighten plug (49) to a torque of 57 to 63 N·m (42 to 46 lb ft).
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| Illustration 6 | g01728354 |
- Install spool (48) and spring (47) .
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| Illustration 7 | g01727392 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install the O-ring seal and plug (46). Tighten plug (46) to a torque of 50 to 70 N·m (37 to 52 lb ft).
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| Illustration 8 | g01727388 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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Note: Do not slide the surface of seals in cover assembly (45) across the lands of spool (41) .
- Clamp the tang of spool (41) into a suitable vise in order to install rod (38). Install cover assembly (45), plate (44), retainer (43), spring (42), retainer (40), and rod (38) onto spool (41). Tighten rod (38) to a torque of 7 to 10 N·m (62 to 89 lb in).
- Use Tooling (B) in order to secure balls (39) into rod (38). Install balls (39) into rod (38). Apply Tooling (B) to the surface of rod (38) .
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| Illustration 9 | g01727387 |
- Install spring sleeve (37), washer (36), and sleeve (35) .
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| Illustration 10 | g01727386 |
- Install cover (33) and bolts (34). Tighten bolts (34) to a torque of 7 to 10 N·m (62 to 89 lb in).
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| Illustration 11 | g01727382 |
- Install spool assembly (31) and bolts (28). Tighten bolts (28) to a torque of 7 to 10 N·m (62 to 89 lb in).
- Install cover assembly (30) and bolts (29). Tighten bolts (29) to a torque of 7 to 10 N·m (62 to 89 lb in).
- Install O-ring seals (32) .
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| Illustration 12 | g01727380 |
- Install lift valve (43) .
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| Illustration 13 | g01727378 |
- Install spool (26) and spring (25) .
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| Illustration 14 | g01727377 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install the O-ring seal and plug (23). Tighten plug (23) to a torque of 50 to 70 N·m (37 to 52 lb ft).
Note: Make sure that the relief valve is seated in the bottom of the port prior to the installation of plug (24) .
- Install the relief valve, the O-ring seal, and plug (24). Tighten plug (24) to a torque of 35 to 45 N·m (26 to 33 lb ft). Repeat for the opposite side.
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| Illustration 15 | g01727376 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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Note: Do not slide the surface of seals in cover assembly (22) across the lands of spool (19) .
- Clamp the tang of spool (19) into a suitable vise in order to install spool (16). Install cover assembly (22), plate (21), retainer (20), spring (18), retainer (17), the O-ring seal, and spool (16) onto spool (19). Tighten spool (16) to a torque of 7 to 10 N·m (62 to 89 lb in). Apply Tooling (B) to spring (18) .
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| Illustration 16 | g01727238 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
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- Install the gasket, housing (15), the O-ring seal, coil (13), disc (12), spring (14), and clip (11) .
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| Illustration 17 | g01727237 |
- Install the gasket, cover (10), and bolts (9). Tighten bolts (9) to a torque of 4 to 6 N·m (35 to 53 lb in).
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| Illustration 18 | g01727235 |
- Install spool assembly (4) and install bolts (6). Tighten bolts (6) to a torque of 7 to 10 N·m (62 to 89 lb in).
- Install cover assembly (8) and bolts (5). Tighten bolts (5) to a torque of 7 to 10 N·m (62 to 89 lb in).
- Install O-ring seals (7) .
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| Illustration 19 | g01727233 |
Note: Ensure that the spools in the valve assemblies move freely.
- Install tilt valve (1), bracket (2), and nuts (3). Tighten nut (3) in increments of 10 N·m (89 lb in). Tighten nuts (3) until a torque of 38 to 42 N·m (28 to 31 lb ft) is achieved.
End By:
Install the bank valve. Refer to Disassembly and Assembly, "Bank Valve (Loader) - Install".
