Assembly Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
155-0695 |
Thread Lock Compound |
1 |
Note: All portions of all valves must be tightened in order to allow proper operation of the bank valve. Failure to tighten any portion of the bank valve could cause failure and unnecessary disassembly.
Note: The assembly procedure for the bank valve (backhoe) will be the reverse procedure of disassembly. Each valve will be assembled prior to starting the next valve.
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| Illustration 1 | g01401051 |
- This is the bank valve after assembly. The valves within the bank valve are positioned in the following manner. outlet manifold (1), stabilizer valve (2), extendable stick valve (3), stick valve (4), bucket valve (5), swing valve (6), boom valve (7), stabilizer valve (8), and inlet manifold (9) .
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| Illustration 2 | g01402845 |
- Assemble inlet valve (9) .
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| Illustration 3 | g01402603 |
- Install O-ring seal (95) and (97). Install plugs (94) and (96). Tighten plugs (94) to a torque of 60 N·m (44 lb ft).
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| Illustration 4 | g01402591 |
- Install backup ring (92). Install O-ring seals (91) and (93) .
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| Illustration 5 | g01402588 |
- Install relief valve (90). Tighten relief valve (90) to a torque of 45 N·m (33 lb ft).
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| Illustration 6 | g01402584 |
- Install spool (86), shims (87), spring (88), and O-ring seal (89) .
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| Illustration 7 | g01402566 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Install cap (85). Tighten the cap to a torque of 100 N·m (73 lb ft).
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| Illustration 8 | g01402542 |
- Install O-ring seal (84) and plug (83). Tighten plug (83) to a torque of 20 N·m (14 lb ft).
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| Illustration 9 | g01402379 |
- Install O-ring seal (82) .
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| Illustration 10 | g01402544 |
- Assemble stabilizer valve (8) .
- Repeat Steps 29 through Step 37 for the assembly of stabilizer valve (8) .
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| Illustration 11 | g01401891 |
- Assemble boom valve (7) .
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| Illustration 12 | g01402154 |
- Install O-ring seal (80) and orifice valve (81) .
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| Illustration 13 | g01402133 |
- Install plug (79). Tighten plug (79) to a torque of 60 N·m (44 lb ft).
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| Illustration 14 | g01402129 |
- Install O-ring seal (76), spring (77), and retainer (78) .
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| Illustration 15 | g01402115 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Install cover (75). Install bolts (74). Tighten bolts (74) to a torque of 10 N·m (88 lb in).
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| Illustration 16 | g01402110 |
- Install spool (70), retainer (71), spring (72), and O-ring seal (73) .
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| Illustration 17 | g01402093 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Install relief valve (67). Tighten relief valve (67) to a torque of 70 N·m (52 lb ft). Install cover (69) and Install bolts (68). Tighten bolts (68) to a torque of 10 N·m (88 lb in).
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| Illustration 18 | g01402072 |
- Install O-ring seals (64) and (66). Install backup ring (65) .
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| Illustration 19 | g01401909 |
- Install O-ring seals (63). Install relief valve (62). Tighten relief valve (62) to a torque of 70 N·m (52 lb ft).
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| Illustration 20 | g01401899 |
- Install O-ring seals (61). Install check valves (60). Tighten check valves (60) to a torque of 30 N·m (22 lb ft).
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| Illustration 21 | g01401886 |
- Assemble swing valve (6) .
- Repeat Steps 29 through Step 37 for the assembly of swing valve (6) .
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| Illustration 22 | g01401876 |
- Assemble bucket valve (5) .
- Repeat Steps 29 through Step 37 for the assembly of bucket valve (5) .
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| Illustration 23 | g01401859 |
- Assemble stick valve (4) .
- Repeat Steps 29 through Step 37 for the assembly of bucket valve (4) .
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| Illustration 24 | g01401642 |
- Assemble extendable stick valve (3) .
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| Illustration 25 | g01681862 |
- Install O-ring seals (59) .
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| Illustration 26 | g01401840 |
- Install plug (57) and relief valve (58). Tighten relief valve (58) to a torque of 32 N·m (23 lb ft).
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| Illustration 27 | g01401792 |
- Install O-ring seal (55) and orifice valve (56) .
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| Illustration 28 | g01401777 |
- Install plug (53). Install fittings (54). Tighten plug (53) to a torque of 60 N·m (44 lb ft).
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| Illustration 29 | g01401712 |
- Install O-ring seal (50), spring (51), and retainer (52) .
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| Illustration 30 | g01401691 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Install cover (49). Install bolts (48). Tighten bolts (48) to a torque of 10 N·m (88 lb in).
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| Illustration 31 | g01401683 |
- Install spool (44), retainer (45), spring (46), and O-ring seal (47) .
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| Illustration 32 | g01401667 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Install cover (43). Install bolts (42). Tighten bolts (42) to a torque of 10 N·m (88 lb in).
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| Illustration 33 | g01401656 |
- Install O-ring seals (41). Install check valve (39). Tighten check valve (39) to a torque of 30 N·m (22 lb ft). Install O-ring seal (40) .
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| Illustration 34 | g01401420 |
- Assemble stabilizer valve (2) .
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| Illustration 35 | g01401537 |
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| Illustration 36 | g01401533 |
- Install O-ring seal (35), spring (35), and retainer (37). Install O-ring seals (38) .
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| Illustration 37 | g01401486 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Install cover (32). Install bolts (33). Tighten bolts (33) to a torque of 10 N·m (88 lb in). Install check valve (34). Tighten check valve (34) to a torque of 60 N·m (44 lb ft).
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| Illustration 38 | g01401468 |
- Install spool (28), retainer (29), spring (30), and O-ring seal (31) .
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| Illustration 39 | g01401450 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Install cover (27). Install bolts (26). Tighten bolts (26) to a torque of 10 N·m (88 lb in).
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| Illustration 40 | g01401440 |
- Install O-ring seals (25) into stabilizer valve (2) .
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| Illustration 41 | g01403300 |
- Assemble outlet manifold (1) .
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| Illustration 42 | g01401393 |
- Install backup ring (22), O-ring seal (23) and O-ring seal (24) onto cartridge (21).
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| Illustration 43 | g01401363 |
- Install cartridge (21). Install spool (20). Apply Tooling (A) onto the threads of cartridge (21). Tighten cartridge (21) to a torque of 45 ± 6 N·m (33 ± 4 lb ft).
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| Illustration 44 | g01401342 |
- Install O-ring seal (17). Install plug (16). Install coil (19). Install nut (18). Tighten plug (16) to a torque of 20 N·m (15 lb ft). Tighten nut (18) to a torque of 3.5 ± .5 N·m (31 ± 4 lb in).
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| Illustration 45 | g01401147 |
- Install plugs (12) and (14). Install O-ring seal (13) and (15). Tighten plug (12) to a torque of 70 N·m (51 lb ft).
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| Illustration 46 | g01401145 |
- Install nuts (11) onto bank valve (10). Tighten nuts (11) to a torque of 35 ± 3.5 N·m (26 ± 3 lb ft).
End By:
Install the bank valve (backhoe). Refer to Disassembly and Assembly, "Bank Valve (Backhoe) - Install".
