Assembly Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
1P-1853 |
Retaining Ring Pliers |
1 |
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
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| Illustration 1 | g01001038 |
- Install O-ring seals (44) on plugs (43). Install plugs (43) .
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| Illustration 2 | g01002305 |
- Install O-ring seals (42) on plugs (41). Install plugs (41) .
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| Illustration 3 | g01001034 |
- Install O-ring seals (40) on plugs (39). Install plugs (39) .
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| Illustration 4 | g01001033 |
- Install O-ring seal (38) on plug (37). Install plug (37) .
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| Illustration 5 | g01001032 |
- Install O-ring seals (36) on plugs (35). Install plugs (35) .
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| Illustration 6 | g01001031 |
- Install stem (34). Install piston (33), O-ring seal (32), and plug (31) .
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| Illustration 7 | g01001029 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Install spring (30), washers (29), O-ring seal (28), and plug (27) .
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| Illustration 8 | g01001026 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Install spring (26), washers (25), O-ring seal (24), and plug (23) .
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| Illustration 9 | g01001024 |
- Install rings (22). Install O-ring seals (21) .
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| Illustration 10 | g01001022 |
- Install relief valve (20). Tighten relief valve (20) to a torque of 68 ± 5 N·m (50 ± 4 lb ft).
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| Illustration 11 | g01001020 |
- Install rings (19). Install O-ring seal (18).
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| Illustration 12 | g01001018 |
- Install relief valve (17). Tighten relief valve (17) to a torque of 68 ± 5 N·m (50 ± 4 lb ft).
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| Illustration 13 | g01001016 |
- Install stem (16) in plunger (15). Install pin (14) .
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| Illustration 14 | g01001015 |
- Install O-ring seals (13) .
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| Illustration 15 | g01001014 |
- Install rings (12) and O-ring seals (11) .
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| Illustration 16 | g01001011 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Install spring (10), stem assembly (9), and valve (8). Use Tooling (A) to install clip (7).
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| Illustration 17 | g01001009 |
- Install cartridge assembly (6), coil assembly (5), washer (4), and nut (3) .
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| Illustration 18 | g01001006 |
- Install O-ring seals (2) on fittings (1) .
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| Illustration 19 | g01001003 |
- Install fittings (1) .
End By:
Install the flushing and the cooling valve. Refer to Disassembly and Assembly, "Flushing and Cooling Control Valve - Install".
