Disassembly Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
1P-1853 |
Retaining Ring Pliers |
1 |
Start By:
- Remove the flushing and the cooling valve. Refer to Disassembly and Assembly, "Flushing and Cooling Control Valve - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
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| Illustration 1 | g01001003 |
- Remove fittings (1) .
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| Illustration 2 | g01001006 |
- Remove O-ring seals (2) from fittings (1) .
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| Illustration 3 | g01001009 |
- Remove nut (3), washer (4), coil assembly (5), and cartridge assembly (6) .
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| Illustration 4 | g01001011 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Use Tooling (A) to remove clip (7). Remove valve (8), stem assembly (9), and spring (10) .
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| Illustration 5 | g01001014 |
- Remove O-ring seals (11) and rings (12) .
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| Illustration 6 | g01001015 |
- Remove O-ring seals (13) .
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| Illustration 7 | g01001016 |
- Remove pin (14) in order to remove stem (16) from plunger (15) .
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| Illustration 8 | g01001018 |
- Remove relief valve (17) .
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| Illustration 9 | g01001020 |
- Remove O-ring seal (18). Remove rings (19), if necessary.
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| Illustration 10 | g01001022 |
- Remove relief valve (20) .
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| Illustration 11 | g01001024 |
- Remove O-ring seals (21). Remove rings (22), if necessary.
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| Illustration 12 | g01001026 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Remove plug (23), O-ring seal (24), washers (25), and spring (26) .
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| Illustration 13 | g01001029 |
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Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. |
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- Remove plug (27), O-ring seal (28), washers (29), and spring (30) .
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| Illustration 14 | g01001031 |
- Remove plug (31), O-ring seal (32), and piston (33). Remove stem (34) .
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| Illustration 15 | g01001032 |
- Remove plugs (35) and O-ring seals (36) .
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| Illustration 16 | g01001033 |
- Remove plug (37) and O-ring seal (38) .
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| Illustration 17 | g01001034 |
- Remove plugs (39) and O-ring seals (40) .
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| Illustration 18 | g01002305 |
- Remove plugs (41) and O-ring seals (42) .
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| Illustration 19 | g01001038 |
- Remove plugs (43) and O-ring seals (44) .
