966G Series II Wheel Loader and 972G Series II Wheel Loader Machine Systems Caterpillar


Pilot Valve (Oil Manifold) - Remove

Usage:

966G II ANT

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
4C-6486  Stand 
8S-7641 Tube 
8S-7615 Pin 
8S-8048 Saddle 

Start By:

  1. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


Note: Put identification on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug and cap all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.

Note: The pilot valve is located inside the front loader frame.

  1. Raise the bucket.

    Note: Release pressure in the hydraulic system. Refer to Disassembly and Assembly, "System Pressure - Release".

  2. Install Tooling (A).


    Illustration 1g00833842

  3. Remove bolts (2), the washers, and the plate.

  4. Remove nuts (1), the washers, and the plate. Remove rubber spacer (3).


    Illustration 2g00833830

  5. Remove nuts (4) and the washers. Remove guard (5).


    Illustration 3g00873189

  6. Disconnect nine tube assemblies (6).

  7. Disconnect hose assemblies (8).

  8. Plug and cap all hose assemblies and fittings.

  9. Remove bolts (7) and the washers.

  10. Carefully remove pilot valve (9).

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