416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Engine Supplement Caterpillar


Fuel Tank - Remove

Usage:

416D B2D

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1U-7505     Jack     1    

Start By:

  1. Release the pressure in the hydraulic system. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.




    Illustration 1g00527974

  1. Disconnect tubing assemblies (1) .



    Illustration 2g00527975

  1. Remove the drain plug (2). Drain fuel into a suitable container. Replace the drain plug (2). The capacity of the fuel tank is 129 L (34 US gal).



    Illustration 3g00527977

  1. Remove tie-wrap (3), five bolts (4), and the fuel sensor (5) .



    Illustration 4g00527980

  1. Position Tool (A) under the fuel tank (6) .

    Note: The weight of the fuel tank is 44 kg (97 lb).




    Illustration 5g00528069

  1. Remove two bolts (7) and two washers (8) .



    Illustration 6g00527979

  1. Remove two bolts (9) and two washers (10) .

  1. Remove the fuel tank (6) .

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