IT28G and IT38G Integrated Toolcarriers and 924G, 924GZ, 928G and 938G Wheel Loaders Power Train Electronic Control System Caterpillar


Automatic Shifting

Usage:

IT38G 1CW
System Operation Description:

The following diagnostic function should be used if the transmission is in AUTO mode. Perform the diagnostic function if the transmission does not shift and no diagnostic code is shown.

References



Illustration 1g06067920
AUTO/MANUAL switch schematic
(A) Circuit "973–C133–BR-18" input signal to the ECM.
(B) Circuit "202–C174–BK-18"ground circuit to battery negative
(C) Circuit "123-C235–WH-16" switched +battery
(D) Circuit "200–C236–BK-18"ground circuit to battery negative
(E) Circuit "614–C237–PU-18"switched power for switch illumination


Illustration 2g06068012
Control module schematic (partial)
(F) Circuit "126–C131 PK-18" switched +battery
(G) Circuit "202–C132 BK-18"ground circuit to battery negative
(H) Circuit "973–C133 BR-18" input signal from the AUTO/MANUAL switch

Test Step 1. CHECK CIRCUIT "123 -WH-16" AT THE AUTO/MANUAL SWITCH

  1. Turn the key start switch to the ON position.

  2. Remove the machine harness from the ECM.

  3. Measure the voltage between terminal 6 and chassis ground at the AUTO/MANUAL switch.

Expected Result:

The voltage should be +battery.

Results:

  • OK - The voltage measures +battery

    Repair: Proceed to 2

    STOP

  • NOT OK - The voltage is not measured.

    Repair: Repair circuit "123 -WH-16".

    STOP

Test Step 2. CHECK CIRCUIT "202-BK-18" AT THE AUTO/MANUAL SWITCH

  1. Turn the key start switch to the ON position.

  2. Remove the machine harness from the ECM.

  3. Measure the voltage between terminal 6 and terminal 2 at the AUTO/MANUAL switch.

Expected Result:

The voltage should be +battery.

Results:

  • OK - The voltage measures +battery

    Repair: Proceed to 3.

    STOP

  • NOT OK - The voltage does NOT measure +battery.

    Repair: Repair circuit "202-BK-18".

    STOP

Test Step 3. CHECK THE AUTO/MANUAL SWITCH

  1. Turn the key start switch to the ON position.

  2. Remove the machine harness from the ECM.

  3. Measure the voltage between terminal 2 and terminal 3 at the AUTO/MANUAL switch as the position of the switch changes.

Expected Result:

The voltage change from +battery to 0 V as the position of the switch changes.

Results:

  • OK - The voltage change from +battery to 0 as the position of the switch changes.

    Repair: Proceed to 4.

    STOP

  • NOT OK - The voltage does NOT change from +battery to 0 V as the position of the switch changes.

    Repair: Replace the Auto/Manual Switch.

    STOP

Test Step 4. CHECK THE AUTO/MANUAL SWITCH (continued)

  1. Turn the key start switch to the ON position.

  2. Remove the machine harness from the ECM.

  3. Measure the voltage between terminal 2 and terminal 3 at the AUTO/MANUAL switch as the position of the switch changes.

Expected Result:

The voltage should change from +battery to 0 V as the position of the switch changes.

Results:

  • OK - The voltage changes as the position of the switch changes.

    Repair: Proceed to 5.

    STOP

  • NOT OK - The voltage does NOT change as the position of the switch changes.

    Repair: Replace the AUTO/MANUAL switch.

    STOP

Test Step 5. CHECK THE AUTO/MANUAL SWITCH (continued)

  1. Turn the key start switch to the ON position.

  2. Remove the machine harness from the ECM.

  3. Measure the voltage between terminal 1 and terminal 3 at the AUTO/MANUAL switch as the position of the switch changes.

Expected Result:

The voltage should change from +battery to 0 V as the position of the switch changes.

Results:

  • OK - The voltage changes as the position of the switch changes.

    Repair: Proceed to 6.

    STOP

  • NOT OK - The voltage does NOT change as the position of the switch changes.

    Repair: Replace the AUTO/MANUAL switch.

    STOP

Test Step 6. CHECK CIRCUIT "973–BR-16"AT THE ECM

  1. Turn the key start switch to the ON position.

  2. Remove the machine harness from the ECM.

  3. Measure the voltage between terminal 1 and terminal 3 at the ECM as the position of the AUTO/MANUAL switch changes.

Expected Result:

The voltage should change from +battery to 0 V as the position of the switch changes from MANUAL to AUTO.

Results:

  • OK - The voltage changes as the position of the switch changes.

    Repair: Perform the procedures of Troubleshooting, "MID 081 CID 0190" and of Troubleshooting, "MID 081 CID 0191".

    STOP

  • NOT OK - The voltage does NOT change as the position of the switch changes.

    Repair: Repair circuit "973–BR-16".

    STOP

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