Winch Control Valve - Assemble
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
- Install all the fitting and the plugs.
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| Illustration 1 | g00668476 |
- Install six O-rings (59) in valve group (58) .
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| Illustration 2 | g00668475 |
- Install valve group (58) .
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| Illustration 3 | g00668474 |
- Install six O-rings (57) in each valve group (55) and (56) .
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| Illustration 4 | g00668472 |
- Install valve groups (55) and (56) .
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| Illustration 5 | g00668471 |
- Install six O-rings (54) in valve group (53) .
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| Illustration 6 | g00668470 |
- Install valve group (53) .
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| Illustration 7 | g00668468 |
- Install 10 O-rings (52) in valve group (51) .
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| Illustration 8 | g00668467 |
- Install valve group (51) .
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| Illustration 9 | g00668466 |
- Install five O-rings (50) in valve group (49) .
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| Illustration 10 | g00668465 |
- Install valve group (49) .
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| Illustration 11 | g00668464 |
- Install four O-rings (48) on cartridge (47) .
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| Illustration 12 | g00668400 |
- Install cartridge (47) .
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| Illustration 13 | g00668399 |
- Install nine O-rings (46) in valve group (45) .
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| Illustration 14 | g00668398 |
- Install valve group (45) .
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| Illustration 15 | g00668396 |
- Install six O-rings (44) .
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| Illustration 16 | g00668393 |
- Install four studs (43) .
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| Illustration 17 | g00668392 |
- Install two fittings (42) and the O-ring seals.
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| Illustration 18 | g00668390 |
- Install spring (40) and shuttle (41) .
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| Illustration 19 | g00668389 |
- Install plug (39) and the O-ring seal.
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| Illustration 20 | g00668388 |
- Install three O-rings (38) on plug (37). Repeat for the other side of the valve.
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| Illustration 21 | g00668386 |
- Install plug (37) .
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| Illustration 22 | g00668385 |
- Install spool (36) .
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| Illustration 23 | g00668383 |
- Install four bolts (30), end cap (31), bushing (32), spring (33), bushing (34), and O-ring seal (35) .
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| Illustration 24 | g00668380 |
- Install fitting (29) and the O-ring seal.
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| Illustration 25 | g00668378 |
- Install six O-rings (28) .
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| Illustration 26 | g00668376 |
- Install valve group (27) .
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| Illustration 27 | g00668374 |
- Install two fittings (26) and the O-ring seals.
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| Illustration 28 | g00668373 |
- Install spring (24) and shuttle (25) .
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| Illustration 29 | g00668372 |
- Install plug (23) and the O-ring seal.
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| Illustration 30 | g00668371 |
- Install three O-ring seals (22) on plug (21) .
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| Illustration 31 | g00668370 |
- Install plug (21) .
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| Illustration 32 | g00668369 |
- Install fitting (19). Install valve group (20) .
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| Illustration 33 | g00668368 |
- Install spool (18) in the valve body.
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| Illustration 34 | g00668366 |
- Install four bolts (12), end cap (13), bushing (14), spring (15), bushing (16), and O-ring seal (17). Repeat for the other side of the valve group.
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| Illustration 35 | g00668365 |
- Install fitting (11) and the O-ring seal.
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| Illustration 36 | g00668364 |
- Install six O-rings (10) on valve group (9) .
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| Illustration 37 | g00668363 |
- Install valve group (9) .
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| Illustration 38 | g00668362 |
- Install fitting (7) and the check valve on cover (6). Install plug (8) .
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| Illustration 39 | g00668360 |
- Install cover assembly (6) on the valve.
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| Illustration 40 | g00668359 |
- Install four nuts (5) and the washers.
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| Illustration 41 | g00668358 |
- Install two tube assemblies (4) on each side of the winch control valve.
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| Illustration 42 | g00668357 |
- Install mounting bracket (1). Install bolt (2) and the washer.
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| Illustration 43 | g00668355 |
- Install mounting bracket (3). Install the remaining three bolts and the washers.
End By: Install the winch control valve. Refer to Disassembly and Assembly, "Winch Control Valve - Install" for the machine that is being serviced.
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