Winch Control Valve - Disassemble
Disassembly Procedure
Start By:
- Remove the winch control valve. Refer to Disassembly and Assembly, "Winch Control Valve - Remove" for the machine that is being serviced.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
- Remove bolt (2) and the washer. Remove mounting bracket (1) .
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| Illustration 1 | g00668355 |
- Remove the remaining three bolts and the washers. Remove mounting bracket (3) .
- Remove two tube assemblies (4) from each side of the winch control valve.
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| Illustration 2 | g00668357 |
- Remove four nuts (5) and the washers.
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| Illustration 3 | g00668358 |
- Remove cover assembly (6) from the valve.
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| Illustration 4 | g00668359 |
- Remove fitting (7) and the check valve from cover (6). Remove plug (8) .
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| Illustration 5 | g00668360 |
- Remove valve group (9) .
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| Illustration 6 | g00668362 |
- Remove six O-rings (10) from valve group (9) .
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| Illustration 7 | g00668363 |
- Remove fitting (11) and the O-ring seal.
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| Illustration 8 | g00668364 |
- Remove four bolts (12), end cap (13), bushing (14), spring (15), bushing (16), and O-ring seal (17). Repeat for the other side of the valve group.
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| Illustration 9 | g00668365 |
- Remove spool (18) from the valve body.
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| Illustration 10 | g00668366 |
- Remove fitting (19). Remove valve group (20) .
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| Illustration 11 | g00668368 |
- Remove plug (21) .
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| Illustration 12 | g00668369 |
- Remove three O-ring seals (22) from plug (21) .
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| Illustration 13 | g00668370 |
- Remove plug (23) and the O-ring seal.
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| Illustration 14 | g00668371 |
- Remove spring (24) and shuttle (25) .
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| Illustration 15 | g00668372 |
- Remove two fittings (26) and the O-ring seals.
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| Illustration 16 | g00668373 |
- Remove valve group (27) .
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| Illustration 17 | g00668374 |
- Remove six O-rings (28) .
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| Illustration 18 | g00668376 |
- Remove fitting (29) and the O-ring seal.
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| Illustration 19 | g00668378 |
- Remove four bolts (30), end cap (31), bushing (32), spring (33), bushing (34), and O-ring seal (35) .
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| Illustration 20 | g00668380 |
- Remove spool (36) .
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| Illustration 21 | g00668383 |
- Remove plug (37) .
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| Illustration 22 | g00668385 |
- Remove three O-rings (38) from plug (37). Repeat for the other side of the valve.
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| Illustration 23 | g00668386 |
- Remove plug (39) and the O-ring seal.
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| Illustration 24 | g00668388 |
- Remove spring (40) and shuttle (41) .
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| Illustration 25 | g00668389 |
- Remove two fittings (42) and the O-ring seals.
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| Illustration 26 | g00668390 |
- Remove four studs (43) .
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| Illustration 27 | g00668392 |
- Remove six O-rings (44) .
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| Illustration 28 | g00668393 |
- Remove valve group (45) .
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| Illustration 29 | g00668396 |
- Remove nine O-rings (46) from valve group (45) .
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| Illustration 30 | g00668398 |
- Remove cartridge (47) .
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| Illustration 31 | g00668399 |
- Remove four O-rings (48) from cartridge (47) .
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| Illustration 32 | g00668400 |
- Remove valve group (49) .
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| Illustration 33 | g00668464 |
- Remove five O-rings (50) from valve group (49) .
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| Illustration 34 | g00668465 |
- Remove valve group (51) .
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| Illustration 35 | g00668466 |
- Remove 10 O-rings (52) from valve group (51) .
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| Illustration 36 | g00668467 |
- Remove valve group (53) .
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| Illustration 37 | g00668468 |
- Remove six O-rings (54) from valve group (53) .
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| Illustration 38 | g00668470 |
- Remove valve groups (55) and (56) .
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| Illustration 39 | g00668471 |
- Remove six O-rings (57) from each valve group (55) and (56) .
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| Illustration 40 | g00668472 |
- Remove valve group (58) .
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| Illustration 41 | g00668474 |
- Remove six O-rings (59) from valve group (58) .
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| Illustration 42 | g00668475 |
- If necessary, remove all remaining fitting and plugs.
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| Illustration 43 | g00668476 |
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