69D and 769D Off-Highway Trucks and 771D Quarry Truck Machine Systems Caterpillar


Piston Pump (Steering) - Remove

Usage:

769D 5SS

Removal Procedure

Start By:

  1. Install the retaining pin for the body. Refer to Disassembly and Assembly, "Retaining Ring and Pin (Body) - Remove and Install".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


Note: Install caps and plugs on all openings in order to prevent dirt or debris from entering the system. Cleanliness is an important factor. Before the removal procedure, the exterior of the component should be thoroughly cleaned. This will prevent dirt from entering the internal mechanism.

  1. Drain the steering hydraulic tank. Refer to Operation and Maintenance Manual, "Steering System Oil - Change".

  2. Position a suitable container below the steering piston pump in order to contain hydraulic oil for storage or disposal.


    Illustration 1g00546852

  3. Disconnect two hose assemblies (2) from steering piston pump (1).


    Illustration 2g00546886

  4. Disconnect two hose assemblies (3) from steering piston pump (1).


    Illustration 3g00546896

  5. Position a suitable lifting sling around steering piston pump (1), as shown. Secure the lifting sling to a suitable hoist.

  6. Remove two bolts (4) and the washers. Remove steering piston pump (1) from the hoist and brake pump. Remove the spline coupling. The weight of steering piston pump (1) is 33 kg (73 lb).


    Illustration 4g00546900

  7. Remove O-ring seal (5) from steering piston pump (1).

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