Hydraulic Tank and Filter - Assemble
Assembly Procedure
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 1P-1859 | Retaining Ring Pliers | 1 |
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
Note: Check all O-ring seals and gaskets for wear or damage. Use new replacement parts, if necessary.
- Install retainer ring (47) and strainer assembly (48) in the hydraulic tank.
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| Illustration 1 | g00546434 |
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| Illustration 2 | g00545645 |
- Install filler cap (46) .
- Install O-ring seal (45), O-ring seal (43) and O-ring seal (44) on relief valve (39) .
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| Illustration 3 | g00545429 |
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| Illustration 4 | g00545427 |
- Install element (42) and cover (41) on the relief valve.
- Use Tool (A) to install retaining ring (40) on the relief valve.
- Install relief valve (39) on the hydraulic tank.
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| Illustration 5 | g00545425 |
- Install bypass valve (35), spring (36), screen assembly (37) and flange (38) in filter base (30) .
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| Illustration 6 | g00545421 |
- Install locking bolts (33) on the filter base.
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| Illustration 7 | g00545420 |
- Install O-ring seals (34) on filter base (30) .
- Install O-ring seals (32) on return tube (31) .
- Install return tube (31) and filter base (30) on the inside of the hydraulic tank.
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| Illustration 8 | g00545418 |
- Install O-ring seal (29) in each groove of spacer (28) .
Note: The spacers must be placed with the O-ring seals toward the bottom of the tank away from the filter base.
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| Illustration 9 | g00545416 |
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| Illustration 10 | g00545415 |
- Install bolts (27) and the washers.
- Install plug (25) and the O-ring seal.
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| Illustration 11 | g00545424 |
- Install sensor (24), sensor (23) and the O-ring seals.
- Install the gasket and plug adapter (26) with bolts (21) and the washers. Install drain plug (22) .
- Install retainer (16), indicator plate (17), two O-ring seals (19), grommet (18) and glass (20) on cover (15) with bolts (14) .
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| Illustration 12 | g00545413 |
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| Illustration 13 | g00545407 |
- Install cover (15) on the hydraulic tank with bolts (13), the washers and the locknuts.
- Install O-ring seal (12) on tube assembly (10) .
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| Illustration 14 | g00545411 |
- Position tube assembly (10) in hydraulic tank (11) .
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| Illustration 15 | g00545410 |
- Install bolts (9) and the washers.
- Install O-ring seal (3). Position hydraulic element assembly (4) on cover assembly (2) .
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| Illustration 16 | g00545423 |
- Install the bumper spring, O-ring seal (6) and retainer assembly (5) on taperlock stud (8) with nut (7) .
- Use the handle to lower cover assembly (2) into the hydraulic tank, as shown.
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| Illustration 17 | g00545384 |
- Install nuts (1) and the washers in order to fasten the cover assembly to the hydraulic tank.
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| Illustration 18 | g00545377 |
End By: Install the hydraulic tank and filter. Refer to Disassembly and Assembly, "Hydraulic Tank and Filter - Install".
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