Flywheel - Remove
Removal Procedure
Show/hide table
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 138-7575 | Link Bracket | 1 |
Show/hide table
| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Install Tool (A) and a suitable lifting device on flywheel (1) .
Show/hide table
 | |
| Illustration 1 | g00546794 |
Typical Example. Different lifting device shown than what is called out in the Table. | |
Show/hide table
 | |
| Illustration 2 | g00546793 |
- Remove bolts (3) and bearing housing (4) .
- Remove six bolts (2) and the washers from the flywheel.
Note: The 3054 and 3056 marine engines used several bolt patterns to attach the flywheel to the crankshaft. There are drilled holes that are not used in the crankshaft and in the flywheel.
- Use the suitable lifting device in order to remove flywheel (1) . The weight of flywheel (1) and the flywheel ring gear is 53 kg (120 lb).
- If removal of the flywheel ring gear is necessary, place an index mark on the chamfer of the flywheel ring gear for the installation process.
- Use a hammer and a punch in order to remove flywheel ring gear (5) from flywheel (1) .
Show/hide table
 | |
| Illustration 3 | g00546795 |
Caterpillar Information System:
3054 Engine for Caterpillar Built Machines Camshaft - Remove and Install
773D, 773E, 775D and 775E Off-Highway Trucks Machine Systems Hoist Cylinder - Remove
69D and 769D Off-Highway Trucks and 771D Quarry Truck Machine Systems Piston Pump (Steering) - Remove
773D, 773E, 775D and 775E Off-Highway Trucks Machine Systems Hydraulic Filter (Parking Brake Release) - Remove and Install
IT14G Integrated Toolcarrier and 914G Wheel Loader Steering System Metering Pump (HMU)
3512B and 3516B Engine Supplement for and 784C,, 785C and and 785C HAA Off-Highway Truck/Tractors Muffler - Remove
24H Motor Grader Hydraulic and Steering System Hydraulic Tank and Filter
Field Installation of 162-8154 Fork Tine {6705} Field Installation of 162-8154 Fork Tine {6705}
D250E Series II, D300E Series II, D350E Series II and D400E Series II Articulated Trucks Caterpillar Monitoring System Calibration Mode
3408E and 3412E Engines for Caterpillar Built Machines Speed/Timing Sensor - Remove and Install
583R Pipelayer Machine Systems Hydraulic Tank and Filter - Assemble
988G Wheel Loader Electrohydraulic System Pinout Specifications for Implement Electronic Control
583R Pipelayer Machine Systems Hook Cable Guide Sheave - Remove
3054 Engine for Caterpillar Built Machines Flywheel - Install
3054 and 3056 Industrial and Generator Set Engines Front Cover - Remove and Install
416C, 426C, 428C, 436C and 438C Backhoe Loaders Axles, Differential and Brakes Axle (Front)
69D and 769D Off-Highway Trucks and 771D Quarry Truck Machine Systems Piston Pump (Steering) - Install
773D, 773E, 775D and 775E Off-Highway Trucks Machine Systems Hoist Cylinder - Install
583R Pipelayer Machine Systems Boom Kickout Mechanism - Remove
3054 Engine for Caterpillar Built Machines Front Cover - Install
3054 Engine for Caterpillar Built Machines Valve Mechanism Cover - Remove and Install
583R Pipelayer Machine Systems Boom Kickout Mechanism - Install
834G Wheel Dozer and 836G Landfill Compactor Electrohydraulic System Relief Valve (Main)
3406E Truck Engine Housing (Front)