Lexion 450, Lexion 460, Lexion 465 andLexion 470 Combines Engine Supplement Caterpillar


Refrigerant Condenser - Remove and Install

Usage:

465 3HZ

Removal Procedure


NOTICE

Effective July 1, 1992 regulations prohibit the venting of any refrigerant into the atmosphere. Refer to Caterpillar publications Service Manuals, SENR3334, SENR5664, and NEDG5065 for the proper procedure, the proper equipment, and the proper tools needed in order to reclaim refrigerant from any Caterpillar equipment.


------ WARNING! ------

Personal injury can result from contact with refrigerant.

Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.

Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.

Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.

Personal injury or death can result from inhaling refrigerant through a lit cigarette.

Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.

Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.

Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.

----------------------

Note: For purging and charging the air conditioning system, refer to Air Conditioning And Heating Service Manual, SENR5664.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


  1. Evacuate the air conditioning system.



    Illustration 1g00610999



    Illustration 2g00611000

  1. Raise lever (1) and open rotary screen (2) .



    Illustration 3g00611001

  1. Disconnect tube assembly (4) and hose assembly (6) from refrigerant condenser (5) .

  1. Remove four bolts (3) and refrigerant condenser (5) .

Installation Procedure




    Illustration 4g00611001

  1. Install refrigerant condenser (5) and four bolts (3) .

  1. Connect hose assembly (6) and tube assembly (4) to refrigerant condenser (5) .



    Illustration 5g00611000



    Illustration 6g00610999

  1. Close rotary screen (2) and lower lever (1) .

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