Lexion 450, Lexion 460, Lexion 465 andLexion 470 Combines Engine Supplement Caterpillar


Hydraulic Oil Cooler - Remove and Install

Usage:

465 3HZ

Removal Procedure

Start By:

  1. Remove the refrigerant condenser. Refer to Disassembly and Assembly, "Refrigerant Condenser - Remove and Install".
  2. Remove the fuel cooler. Refer to Disassembly and Assembly, "Fuel Cooler - Remove and Install".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

At operating temperature, the engine coolant is hot and under pressure.

Steam can cause personal injury.

Check the coolant level only after the engine has been stopped and the filler cap is cool enough to touch with the bare hand.

Remove the filler cap slowly to relieve pressure.

Cooling system conditioner contains alkali. Avoid contact with skin and eyes to prevent personal injury.

----------------------

Note: Put identification on all lines, hoses, wires, and tubes for installation purposes. Install a cap or a plug on all lines, hoses, and tubes in order to prevent foreign material from entering the system.

Note: Drain all fluids into a suitable container for storage or disposal.

  1. Drain the hydraulic tank.



    Illustration 1g00611274

  1. Disconnect two hydraulic lines (1) and (2) .



    Illustration 2g00611275

  1. Remove two bolts (3) .



    Illustration 3g00611278

  1. Tilt the top of hydraulic oil cooler (5) and remove bracket (4) .



    Illustration 4g00611279

  1. Use a suitable lifting device to remove hydraulic oil cooler (5) .

Installation Procedure




    Illustration 5g00611279

  1. Use a suitable lifting device to install hydraulic oil cooler (5) .



    Illustration 6g00611278

  1. Tilt the top of hydraulic oil cooler (5) and install bracket (4) .



    Illustration 7g00611275

  1. Install two bolts (3) .



    Illustration 8g00611274

  1. Connect two hydraulic lines (1) and (2) .

  1. Fill the hydraulic tank. Refer to Operation and Maintenance Manual, SEBU7117 for all fluid capacities and the proper filling procedures.

End By:

  1. Install the fuel cooler. Refer to Disassembly and Assembly, "Fuel Cooler - Remove and Install".
  2. Install the refrigerant condenser. Refer to Disassembly and Assembly, "Refrigerant Condenser - Remove and Install".

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