793C Off-Highway Truck Machine Systems Caterpillar


Double Check Valve (Retarder Control) - Remove and Install

Usage:

793C 4AR

Removal Procedure

Start By:

  1. Remove the front compartment cover of the cab. Refer to Disassembly and Assembly, "Cover (Cab Front) - Remove and Install" for the correct procedure.

------ WARNING! ------

In order to prevent possible personal injury, release the air pressure from the air tank before disconnecting any components of the air system.

----------------------



    Illustration 1g00426981

  1. Release the air pressure in the air tank.

    Note: Identify the hose assemblies for correct installation purposes.

  1. Disconnect hose assembly (1) .

  1. Disconnect hose assembly (4) .

  1. Disconnect hose assembly (6) .

  1. Remove hose assembly (9) .

  1. Disconnect the electrical connection. Remove pressure switch (2) that is activated by the brakes.

  1. Remove tee (3) and tee (5) .

  1. Remove bolt (7) and the washer.

  1. Remove double check valve (8) .

Installation Procedure

Note: Use 5P-3413 Pipe Sealant during the assembly of the pipe plugs, the nipples, and the fittings.




    Illustration 2g00426981

  1. Install double check valve (8) .

  1. Install the washer and bolt (7) .

  1. Install tee (5) and tee (3) .

  1. Install pressure switch (2). Connect the electrical connection.

  1. Install hose assembly (9) .

  1. Connect hose assembly (6) .

  1. Connect hose assembly (4) .

  1. Connect hose assembly (1) .

  1. Refer to Operation and Maintenance Manual, "Starting with an External Air Supply" in order to refill the air tank.

End By: Install the front compartment cover of the cab. Refer to Disassembly and Assembly, "Cover (Cab Front) - Remove and Install" for the correct procedure.

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