Installation Of Oil Distributor Sleeves in Telehandler Transmissions Caterpillar

Problem:

The installation procedure of the "first and second," and "high and third," oil distribution sleeves used in telehandler transmissions needs clarification.

Solution:

Reference: Service Manual Module SENR5840; Disassembly & Assembly TH62, TH63, TH82, & TH83 Telehandlers Power Train; "Assemble Converter Housing"; Page 69; Service Manual Module SENR5835.

Installation of 8I-4544 First and Second Oil Distributor Sleeve

1. Without thread lock, install the 8I-4525 screw into the 124-0671 Converter Housing to use as a depth indicator.

2. Position 8I-4544 Sleeve into the first and second bore of the converter housing with the inside diameter chamfer upwards and the notch in the sleeve aligned with the 8I-4525 screw.

3. Carefully drive the 8I-4544 Sleeve into the housing.

NOTE: The 8I-4544 Sleeve will sit below the surface of the 124-0671 Converter Housing when properly installed.

4. Remove the 8I-4525 Screw and reinstall with 9S-3263 Thread Lock.

NOTE: Use the 9S-3263 Thread Lock sparingly. Do not allow any adhesive to enter or plug hole in the set screw.

Installation of 8I-4526 Third and High Oil Distributor Sleeve

1. Without Thread lock, install the 8I-4525 screw into the 124-0671 Converter Housing to use as a depth indicator.

2. Position 8I-4526 Sleeve into the third and high bore of the converter housing with the inside diameter chamfer upwards and the notch in the sleeve aligned with the 8I-4525 screw.

3. Carefully drive the 8I-4526 Sleeve into the housing.

NOTE: The 8I-4526 Sleeve will sit above the surface of the 124-0671 Converter Housing when properly installed.

4. Remove the 8I-4525 Screw and reinstall with 9S-3263 Thread Lock.

NOTE: Use the 9S-3263 Thread Lock sparingly. Do not allow any adhesive to enter or plug hole in the set screw.

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