PRODUCT SUPPORT PROGRAM FOR REPLACING THE IDLER ON CERTAIN D8R, D8T, D9R, AND D9T TRACK-TYPE TRACTORS; AND ON CERTAIN PL83 AND PL87 PIPELAYERS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE IDLER ON CERTAIN D8R, D8T, D9R, AND D9T TRACK-TYPE TRACTORS; AND ON CERTAIN PL83 AND PL87 PIPELAYERS

Usage:

TEBE9075-00

21May2019


U-295
A-245
D-258
O-261

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE IDLER ON CERTAIN D8R, D8T, D9R, AND D9T TRACK-TYPE TRACTORS; AND ON CERTAIN PL83 AND PL87 PIPELAYERS

4159
PS54058
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS54058" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31May2020

PROBLEM

The existing 107-3946 Seal Retainer or bolts can come loose on certain D8R, D8T, D9R, and D9T Track-Type Tractors; and on certain PL83 and PL87 Pipelayers. If the existing retainer loosens it can result in oil loss and bearing failure of the idler.

AFFECTED PRODUCT

Model Identification Number
*******Group  1*******
D8R DWJ00327-00559

JR800248-00250, 316-347

MEJ00278-00290

RJM00120-00640, 900-999
D8T AW400316-00388

FMC00213-00846, 1000-1955

MB800128-00130, 166-357
PL83  CB200120-00268, 400-412
PL87  TEC00100, 120-286, 400-466
*******Group  2*******
D9R HWH00101-00114

WDM00201-02783, 3000-4788
D9T REX00304-00584

TWG00196-00841

PARTS NEEDED

Qty

Part Number Description
*******Group 1*******
2 6V1724 BOLT-TCK MASTER
2 6V1725 BOLT-TCK MASTER
1 1111729 IDLER GP-TRACK
1 1111730 IDLER GP-TRACK
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

*******Group 2*******
2 6V1728 BOLT-TCK MASTER
2 7T2283 BOLT-TCK MASTER
1 1254655 IDLER GP-TRACK
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

If the retainer or bolts loosen and fail the idler, replace the idler assembly.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 1*******
0-2000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 1

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
*******Group 2*******
0-2000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job for Group 2



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


Group Number 1  
 
For D8R/T, and PL83, PL87 separate track per M0076745 and replace Master bolts at reassembly. Replace idler per M0076745
 
 
Group Number 2  
 
For D9R/T separate track per KENR8942 and replace Master bolts at reassembly. Replace Idler per KENR8942
 
 

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