PRODUCT SUPPORT PROGRAM FOR REPLACING THE 257-7730 POPPET KIT ON CERTAIN 450E AND 450F BACKHOE LOADERS
Usage:
TEBE9064-00
Show/hide table
| 07May2019 |
U-272
A-228
Show/hide table
| After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING THE 2577730/">257-7730 POPPET KIT ON CERTAIN 450E AND 450F BACKHOE LOADERS |
|
| 5051 | PS54050 |
|
Show/hide table
| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS54050" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
Show/hide table
Show/hide table
| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
Show/hide table
Show/hide table
Show/hide table
TERMINATION DATE |
| 31May2021 |
PROBLEM
Show/hide table
| The existing 2577730/">257-7730 Poppet Kit can fail on certain 450E and 450F Backhoe Loaders. If the existing 2577730/">257-7730 Poppet Kit fails, it can come apart and the washer or ball can enter the hydraulic system and damage other hydraulic components. |
AFFECTED PRODUCT
Show/hide table
| Model | Identification Number |
| 450E | LYR00150-00159, 163-166 |
| 450F | HJR00150-00168, 171-177, 180-188, 193-199, 205-210, 213, 222-252, 254-289, 295-321, 325-342, 346-360, 362, 366-373, 376-380, 382, 384-398, 400-413, 422-433, 440-446, 450-476, 478-479, 481-486, 495-498, 500-503, 506-528, 533-539, 541-542, 545-556, 558-584, 593, 595-612, 620-629, 633-637, 642-643, 645-654, 656-657, 662-673, 684-699, 701-710, 717, 719-720, 722, 724, 726-728, 730, 734, 737-741, 743, 746-794, 796, 798, 800, 813, 816-830 |
PARTS NEEDED
Show/hide table
Qty |
Part Number | Description |
| 1 | 2577730 | KIT-POPPET |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
ACTION REQUIRED
Show/hide table
| This Service Letter program is for poppets that come apart, and does not cover machines that have the incorrect length pin installed. Replace the existing 2577730/">257-7730 Poppet Kit with a new 2577730/">257-7730 Poppet Kit. Refer to REHS4013, Special Instruction, "Replacing the Pin in a Poppet Valve with a New Pin on Certain Backhoe Loaders", for installation instructions for replacing the poppet kit. Refer to Images1 and 2. A - Location A B - Ball C - Spring D - Washer E - Spring F - Location F 1. Install ball (B) in location (A). 2. Install spring (C) on top of ball (B). 3. Install washer (D) over spring (C). 4. Rest spring (E) on washer (D). 5. Install the end of spring (E) in location (F). |
Show/hide table
 |
| Image1 |
 |
| Image2 |
SERVICE CLAIM ALLOWANCES
Show/hide table
0-48 mo |
||||||
Show/hide table
| NOTE: This is a 2.0-hour job | ||||||
Show/hide table
PARTS DISPOSITION
Show/hide table
| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
Caterpillar Information System:
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE RAX LUBE PUMP CASE DRAIN LINES ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS. PRODUCT SUPPORT PROGRAM FOR INSTALLING THE RAX LUBE PUMP CASE DRAIN LINES ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS.
PRODUCT SUPPORT PROGRAM FOR REPLACING THE DRIVETRAIN ECM ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE DRIVETRAIN ECM ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING WELDS IN THE CENTER SECTION OF THE FRAME ASSEMBLY ON CERTAIN 794 AC, 796 AC AND 798 AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING WELDS IN THE CENTER SECTION OF THE FRAME ASSEMBLY ON CERTAIN 794 AC, 796 AC AND 798 AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE OUTRIGGER (STABILIZER) CONTROL OR REAR AUXILIARY HYDRAULIC CONTROL ON CERTAIN TH3510D, TH357D, TH408D, TL1055D, TL1255D, TL642D, AND TL943D TELEHANDLERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE OUTRIGGER (STABILIZER) CONTROL OR REAR AUXILIARY HYDRAULIC CONTROL ON CERTAIN TH3510D, TH357D, TH408D, TL1055D, TL1255D, TL642D, AND TL943D TELEHANDLERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION ON CERTAIN 745C ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION ON CERTAIN 745C ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE INJECTORS ON CERTAIN 14M, 16M, AND 18M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE INJECTORS ON CERTAIN 14M, 16M, AND 18M MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE POWER SUPPLY CIRCUIT FOR THE RIGHT HAND STEERING CYLINDER POSITION SENSOR ON CERTAIN 120M, 120M2, AND 14M MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE POWER SUPPLY CIRCUIT FOR THE RIGHT HAND STEERING CYLINDER POSITION SENSOR ON CERTAIN 120M, 120M2, AND 14M MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REPLACING FUSE BLOCK ON CERTAIN CB44B, CB46B, CB54B, CD44B, CD54B, CB64B, CB66B, CB68B, CB7, CB8, CB10, CD8, CD10, CB13, CB15, CB16 ASPHALT COMPACTORS PRODUCT SUPPORT PROGRAM FOR REPLACING FUSE BLOCK ON CERTAIN CB44B, CB46B, CB54B, CD44B, CD54B, CB64B, CB66B, CB68B, CB7, CB8, CB10, CD8, CD10, CB13, CB15, CB16 ASPHALT COMPACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE POWERTRAIN OIL FILTER ON CERTAIN PL83 AND PL87 PIPELAYERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE POWERTRAIN OIL FILTER ON CERTAIN PL83 AND PL87 PIPELAYERS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING BUNCHING FINGER AND GRAB ARM CYLINDER SPACERS ON CERTAIN HFW232 AND SH-58 FELLING HEADS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING BUNCHING FINGER AND GRAB ARM CYLINDER SPACERS ON CERTAIN HFW232 AND SH-58 FELLING HEADS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING CERTAIN 20R7178, 20R7179, 20R7181, 20R7183, 20R7184, AND 20R7185 REMAN C4.4 LONG BLOCKS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REWORKING CERTAIN 20R7178, 20R7179, 20R7181, 20R7183, 20R7184, AND 20R7185 REMAN C4.4 LONG BLOCKS IN DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR MEASURING AND RECORDING ENGINE VALVE RECESSION AND IF NECESSARY REPLACING CYLINDER HEADS WITH INTAKE VALVE RECESSION ON CERTAIN 794 AC, AND 795F AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR MEASURING AND RECORDING ENGINE VALVE RECESSION AND IF NECESSARY REPLACING CYLINDER HEADS WITH INTAKE VALVE RECESSION ON CERTAIN 794 AC, AND 795F AC OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING GENERATOR GUARDS ON CERTAIN 794 AC OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING GENERATOR GUARDS ON CERTAIN 794 AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE SPACER IN THE PINION GEAR AND REPAIRING THE TRANSMISSION ON CERTAIN 773G OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR INSTALLING THE SPACER IN THE PINION GEAR AND REPAIRING THE TRANSMISSION ON CERTAIN 773G OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE IDLER ON CERTAIN D8R, D8T, D9R, AND D9T TRACK-TYPE TRACTORS; AND ON CERTAIN PL83 AND PL87 PIPELAYERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE IDLER ON CERTAIN D8R, D8T, D9R, AND D9T TRACK-TYPE TRACTORS; AND ON CERTAIN PL83 AND PL87 PIPELAYERS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION ON CERTAIN 745 ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION ON CERTAIN 745 ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR INSPECTING THE GENERATOR DRIVELINE ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR INSPECTING THE GENERATOR DRIVELINE ON CERTAIN 795F AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE STEERING CYLINDER POSITION SENSOR ON CERTAIN 950M, 962M, 966M 972M, 980M, AND 982M WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE STEERING CYLINDER POSITION SENSOR ON CERTAIN 950M, 962M, 966M 972M, 980M, AND 982M WHEEL LOADERS
PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN 773E AND 777E OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR UPDATING PRODUCT LINK SOFTWARE ON CERTAIN 773E AND 777E OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE LIDAR ON CERTAIN 793F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE LIDAR ON CERTAIN 793F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE HYDRAULIC CABINET ON CERTAIN 794 AC, 796 AC, AND 798 AC OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REWORKING THE HYDRAULIC CABINET ON CERTAIN 794 AC, 796 AC, AND 798 AC OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE BULKHEAD CONNECTORS AND FAN DRIVE MOUNTING BOLTS ON CERTAIN 24 MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REWORKING THE BULKHEAD CONNECTORS AND FAN DRIVE MOUNTING BOLTS ON CERTAIN 24 MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE ATAAC LINES GROUP AND COOLER ISOLATION MOUNTS ON CERTAIN 815K SOIL COMPACTORS AND 816K LANDFILL COMPACTORS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE ATAAC LINES GROUP AND COOLER ISOLATION MOUNTS ON CERTAIN 815K SOIL COMPACTORS AND 816K LANDFILL COMPACTORS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION HARNESS ON CERTAIN 966M XE AND 972M XE MEDIUM WHEEL LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE TRANSMISSION HARNESS ON CERTAIN 966M XE AND 972M XE MEDIUM WHEEL LOADERS