1999/04/01 Caterpillar


Use 154-8100 Fuel System Arrangement And 154-8101 Fuel System Group To Measure Engine Fuel Flow{1250,0782}

Usage:


D300 Commercial Engines;
3408E and 3412E Industrial Engines;
3500 Commercial Engines

Warranty Category: M

Features/Benefits

* Versatile fuel flow measurement system used to help evaluate engine performance
* 154-8101 used with existing 8T-9300 Fuel Flow Monitor Hand-Held Display
* 154-8100 includes newer style 154-8106 Hand-Held Display
* 154-8100 consists of 2 groups: 1U-5306 Hose/Adapter Group (Large) and 154-8102 Fuel Flow Measurement System Group (each group must be ordered separately)
* Meter groups are fully field tested for accuracy
* State-of-art loose geometry, gear-type flowmeters
* Fail-safe design prevents engine fuel starvation even if flowmeter becomes disabled by debris
* Flowmeter can be serviced in line
* Flow straighteners designed into inlet fitting
* Accuracy of ±0.5% of reading per flowmeter
* Durable construction
* Non-intrusive sensor/transmitter (screws into flowmeter body)
* Transmitter contains a microprocessor that 1) linearizes output signal and 2) temperature corrects flow rates to provide accurate fuel flow and fuel temperature data

Specifications/Technical Information

Calibration range, 189 to 1895 Lph (50 to 500 gph)
Accuracy, ±0.5% of reading
Two flowmeter system burn rate range, 0 to 1895 Lph (0 to 500 gph)
Ambient air temperature, 0 to 105°C (32 to 221°F)
Fuel temperature, -20 to 85°C (-4 to 185°F)
Storage temperature, -40 to 100°C (-40 to 212°F)
Maximum pressure, 862 kPa (125 psi)
154-8103 or 154-8104 Flowmeter, 8.1 kg (6.75 lbs)
154-8101 Flowmeter Group, 14.5 kg (32 lbs)
154-8102 Fuel Flow Measurement System Group, 17.3 kg (38 lbs)
1U-5306 Hose/Adapter Group (Large), 5.5 kg (12 lbs)


154-8102 Fuel Flow Measurement System Group

(1) 154-8104 Fuel Flowmeters

(2) 156-1824 Sight Glasses

(3) 154-8107 Junction Box

(4) 8T-9280 Power Supply

(5) 5P-7366 Cable Assembly, Power

(6) 4C-9660 King Pelican Case (Decal NEEG2802, 154-8098 Component Foam Insert, and 154-8099 Lid Foam Insert)

(7) 154-8106 Hand-Held Display

(8) 154-8097 6.1 m (20 ft) Cable, 8T-9280 Power Supply to 154-8107 Junction Box

(9) 154-8095 6.1 m (20 ft) Cable, Meter/Display

Not shown:
NEHS0697; Tool Operating Manual
NIST Traceable Flowmeter Calibration Certificates
1U-5306 (large) Hose/Adapter Group (this group must be ordered separately)


154-8101 Fuel Flowmeter Group

(1) 154-8103 Fuel Flowmeter

(2) 156-1824 Sight Glass

(3) 154-8092 6.1 m (20 ft) Cable, Flowmeters to 8T-9300 Monitor

(4) 4C-9660 King Pelican Case with NEEG2803 Decal

(5) 154-8098 Component Foam Insert

(6) 154-8099 Lid Foam Insert

(7) NEHS0697 Tool Operating Manual

(8) NIST Traceable Flowmeter Calibration Certificates


Additional Components to make 154-8101 a complete test system

(1) 1U-5306 Hose/Adapter Group (Large)

(2) 8T-9300 Fuel Flow Monitor

(3) 8T-9280 Power Supply

(4) 5P-7366 Cable Assembly, Power

(5) 1U-5297 Cable Assembly, 8T-9280 Power Supply to 8T-9300 Monitor

Optional Items (available separately)

* 154-8093 6.1 m (20 ft) Extension Cable, connects 154-8103 Flowmeter to 154-8092 Cable; 154-8104 Flowmeter or 154-8107 Junction Box to 154-8095 Cable
* 1P-7438 Beaker for taking fuel density tests
* 1P-7408 Thermo-Hydrometer (range 29 to 41° API)
* 5P-2712 Thermo-Hydrometer (range 39 to 51° API)
* Cable Assembly connects 154-8103 or 154-8104 Flowmeter to DataView (contact CSTG)
* 154-8096 AC Power Supply Group (90 to 264 VAC, 47 to 63 Hz), connects directly to the 154-8107 Junction Box
* 131-5047 AC Power Plug Cable (USA plug), connects to 154-8096 AC Power Supply Group
* 137-0171 European Power Plug Adapter, connects to 131-5047 AC Power Plug
* 133-6975 AC Power Cable, 220 VAC (European Plug), connects to 154-8096 AC Power Supply Group
* 154-8105 Panel Mount Display
* 8T-9276 AC Power Supply, 110/220 VAC, 50/60 Hz switchable
* 6V-2198 Extension Cable, 5.5 m (18 ft), 8T-9300 Monitor to 154-8092 Cable
* 8T-9295 Magnetic Holding Base (for 8T-9300 Monitor)

Reference

NEHS0697; Tool Operating Manual;
NEHS0698; Tool Operating Manual

Caterpillar Information System:

1999/04/01 New Fuel Shutoff Solenoids With Improved Durability Available{1259}
1999/04/01 Use 157-3716 (Exhaust) And 157-3717 (Intake) Valve Seat Drivers To Install Valve Seats In Engines With Unfinished Valve Guides{1103,0703}
1999/04/01 Needle Valve May Be Needed To Accurately Measure Engine Return Fuel Flow{1250,0782}
1999/04/01 Use 156-1060 Gas And 156-1070 Gas And Diesel Engine Analyzer To Check Emissions{1088,0781}
1999/04/01 New 153-9630 Sensor Test Group Adapter Kit For DataView Now Available{1000}
1999/04/01 New Caterpillar High Efficiency Fuel Filters With STAY CLEAN VALVES® Replace All Standard Fuel Filters In February Of 1999{1261}
1999/03/01 10W Hydraulic Oil Recommended For G3600 Hydraulic Actuators (HYDRAX) {5050,5095}
1999/03/01 Special Instructions For Converting To Hydraulic Actuator System (Hydrax) Now Available {1716}
1999/03/01 New O-Ring Seals Help Prevent Coolant Leaks In High Jacket Water Temperature Applications {1100,7555}
1999/03/01 New "Long Core" Aftercooler Provides Improved High Ambient Temperature Performance {1064}
1999/03/01 Use 146-2727 Tool Group To Monitor And Check Engine Performance On 3600 Engines {1000}
1999/03/01 New Engine Pressure Sensors Available {1916,1917,1922,1923,1924}
1999/04/01 New Oil Pump Group Used{1304}
1999/04/01 Re-Alignment Warning Tag On All 3500 Generator Sets Reminds Of Alignment Required At Installation{1021}
1999/04/01 New Exhaust Manifold Group Seals Provides Improved Exhaust Gas Sealing{1059}
1999/04/01 Be Sure To Use The Correct Gas Fuel Pressure{1250,1270,1293}
1999/04/01 Using The Correct Diode When Using The Customer Communication Module In Multiple Engine Applications{1902,0374}
1999/04/01 Heinzmann Wastegate Actuator Relocated{1057}
1999/04/01 New Cover And Plate Assembly Used In Oil Level Contactor Groups To Help Resist Vibration Damage{1326,7450}
1999/04/01 Protection From Paint Is Required For The G3600 Hydraulic Actuator (Hydrax) Shaft{1909,7581}
1999/04/01 New 155-5175 AC Current Probe For Generator Sets Now Available{1400,4450}
1999/04/01 Improved Data Logger Feature For Customer Communication Module{1926}
1999/04/01 Special Instruction, REHS0345-01, "Generator Service Literature Index" Is Available{4450}
1999/04/01 Updated 133-6350 EMCP II Generator Set Control Group Corrects Hourmeter Programming and Spare Fault Operation{4490}
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