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797F Tier 4 Off-Highway Truck Field Assembly Caterpillar


Guards - Install - Front

Usage:

797F LTZ

Parts and Specification Information

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Illustration 1g06354689
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Illustration 2g06354690
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Illustration 3g06354691
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Illustration 4g06354692

Note: Verify that all parts are shipped and undamaged for preparation of assembly. Missing or damaged parts can be ordered prior to assembly to avoid delays during assembly.

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Table 1
Item  Part Number  Part Description  Qty  Specification  Approximate Weight 
 
1  508-9937  Mud Guard  1     
2  8T-4222  Plated Washer  45     
3  8T-4136  Bolt  20     
4  526-3097  Mud Flap  2     
5  508-9036  Mud Guard  1     
6  526-3099  Mud Flap  1     
7  508-9039  Plate  2     
8  488-3974  Bolt As  44     
9  282-3024  Plate  2     
10  347-6605  Strip  2     
11  508-9035  Plate  2     
12  421-7338  Strip  3     
13  8T-4196  Bolt  7     
14  135-8577  Bolt As  7     
15  7X-7729  Washer  7     
16  502-0197  Plate As  1     
17  344-5675  Nut  3     
18  505-4920  Bracket As  1     
19  135-8578  Bolt As  4     
20  505-4918  Bracket As  1     
21  294-4883  Mud Guard  1     
22  8T-4195  Bolt  22     
23  321-7480  Plate As  1     
24  321-7481  Plate As  1     
25  294-4886  Plate As  1     
26  479-2171  Bolt As  14     
27  135-8575  Bolt As  4     
28  321-7487  Plate  2     
29  5P-1076  Hard Washer  8     
30  329-3356  Nut  8     
31  321-7490  Plate  1     
32  321-7489  Plate  1     
33  135-8577  Bolt As  4     

Installation Procedure

Start By:

  1. Install the work at height handrails

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NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.

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------ WARNING! ------

Personal injury or death can result from improper lifting or blocking.

When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.

Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.

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------ WARNING! ------

Do not attempt to assemble this machine until you read and you understand the assembly instructions.

Improper assembly procedures could result in injury or death.

Note: Remove all protective shipping covers, flanges, plugs, caps, clamps, cable straps, and material.

Note: Clean mounting and contact surfaces for major component installation free of wax, dirt, debris, paint, and grease.

Note: If necessary, chase unprotected threaded holes with an appropriately sized tap to remove paint, rust, or other debris.

Note: Unless otherwise specified, all torque requirements are Standard Torque values. Refer to the "General Information" section in this document for the correct torque values.

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Illustration 5g06354697
(1) 508-9937 Mud Guard
(2) 8T-4222 Plated Washer
(3) 8T-4136 Bolt
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Illustration 6g06354698
(7) 508-9039 Plate
(8) 488-3974 Bolt As
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Illustration 7g06354699
(20) 505-4918 Bracket As
(14) 135-8577 Bolt As
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Illustration 8g06354700
(18) 505-4920 Bracket As
(19) 135-8578 Bolt As
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Illustration 9g06354701
(4) 526-3097 Mud Flap
(10) 347-6605 Strip
(8) 488-3974 Bolt As
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Illustration 10g06354702
(6) 526-3099 Mud Flap
(12) 421-7338 Strip
(15) 7X-7729 Washer
(13) 8T-4196 Bolt
(12) 421-7338 Strip
(8) 488-3974 Bolt As
(2) 8T-4222 Plated Washer
(17) 344-5675 Nut
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Illustration 11g06354704
(5) 508-9036 Mud Guard
(2) 8T-4222 Plated Washer
(3) 8T-4136 Bolt
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Illustration 12g06354705
(9) 282-3024 Plate
(11) 508-9035 Plate
(8) 488-3974 Bolt As
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Illustration 13g06354706
(16) 502-0197 Plate As
(14) 135-8577 Bolt As
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Illustration 14g06354707
(4) 526-3097 Mud Flap
(10) 347-6605 Strip
(8) 488-3974 Bolt As
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Illustration 15g06354709
(12) 421-7338 Strip
(8) 488-3974 Bolt As
(2) 8T-4222 Plated Washer
(17) 344-5675 Nut
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Illustration 16g06354710
(25) 294-4886 Plate As
(26) 479-2171 Bolt As
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Illustration 17g06354711
(23) 321-7480 Plate As
(2) 8T-4222
(22) 8T-4195 Bolt
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Illustration 18g06354712
(28) 321-7487 Plate
(27) 135-8575 Bolt As
(29) 5P-1076 Hard Washer
(30) 329-3356 Nut
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Illustration 19g06354713
(21) 294-4883 Mud Guard
(34) 321-7486 Strip
(26) 479-2171 Bolt As
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Illustration 20g06354715
(A) 8T-4195 Bolt
(B) 8T-4222 Plated Washer
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Illustration 21g06354720
(24) 321-7481 Plate As
(2) 8T-4222 Plated Washer
(22) 8T-4195 Bolt
(B) 8T-4222 Plated Washer
(A) 8T-4195 Bolt
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Illustration 22g06354721
(31) 321-7490 Plate
(32) 321-7489 Plate
(33) 135-8577 Bolt As
(29) 5P-1076 Hard Washer
(30) 329-3356 Nut

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