2015/09/04 Caterpillar


A New Installation Procedure Is Used for Certain 3512E Well Frac Engines {1274}

Usage:

3512E BZ3
Engine:
3512 (S/N: SK71-UP)
3512C (S/N: SK31-UP; SK51-UP)
3512E (S/N: BZ31-UP)

Description of Change: The new fuel line and clamp assembly replaces the previous part and allows for an easier installation.

Adaptable To: The new 473-7645 Fuel Line and 481-5873 Clamp As replaces the existing 437-0017 Fuel Line. The new fuel line and clamp assembly are adaptable back to first production on the serial numbers listed above.

This change is effective for the serial numbers listed in Table 1.

Table 1
Effective Serial Numbers    
S/N:BZ300103-UP    
S/N:SK700107-UP    
S/N:SK300111-UP    
S/N:SK500128-UP    

Installation Instructions




    Illustration 1g03881652

    (1) 437-0017 Fuel Line

    (2) 431-9373 Clamp As

    (3) Clamp Bracket to Head Bolt

    (4) 437-0021 Fuel Line

  1. Remove fuel line (1) .

  1. Remove two clamp assemblies (2) from accumulator line.

  1. Loosen clamp bracket to head bolt (3) .

  1. Loosen fuel line (4) .



    Illustration 2g03881653

    (5) Junction Block to Adapter Plate Bolts

    (6) Adapter Plate to Side Cover Bolts

  1. Loosen junction block to adapter plate bolts (5) .

  1. Loosen adapter plate to side cover bolts (6) .



    Illustration 3g03881654

    (1) 473-7645 Fuel Line

    (2) 481-5873 Clamp As

    (3) 437-0021 Fuel Line

    (4) Fuel Line Clamp Bolt

    (5) Fuel Line Bracket to Cylinder Head Bolt

  1. Lubricate collar and threads and install fuel line (1). Do not tighten the fuel line.

  1. Install two clamp assemblies (2) around accumulator and junction block lines and hand tighten clamp bolt to bracket. Do not fully tighten the clamp bolt.

  1. Tighten fuel line (3) to 38 N·m (28 lb ft).

  1. Tighten fuel line (1) to 38 N·m (28 lb ft).

  1. Tighten fuel line (3) to 100 N·m (74 lb ft).

  1. Tighten fuel line (1) to 100 N·m (74 lb ft).

  1. Tighten fuel line clamp bolt (4) to standard torque 47 N·m (35 lb ft).

  1. Tighten fuel line bracket to cylinder head bolt (5) to standard torque 47 N·m (35 lb ft).



    Illustration 4g03881655

    (7) 5/16" Junction Block to Adapter Plate Bolts

    (8) 3/8" Adapter Plate to Side Cover Bolts

  1. Tighten 5/16 junction block to adapter plate bolts (6) to standard torque 25 N·m (18 lb ft).

  1. Tighten 3/8 adapter plate to side cover bolts (7) to standard torque 47 N·m (35 lb ft).

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