460-8974 Top End Overhaul Foundational Kit for 3412 Generator Set Engines{1000} Caterpillar


460-8974 Top End Overhaul Foundational Kit for 3412 Generator Set Engines{1000}

Usage:

3412 2WJ
Electric Power Generation:
3412 GENSET (S/N: 4BZ1-UP)
Engine:
3412 (S/N: 2WJ1-UP)
3412C (S/N: DJN1-UP; 9EP1-UP; RTY1-UP)
3412E (S/N: TGC1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: For more information, visit us at: electricpowersupport.cat.com.

Note: For assistance with technical questions, contact your local Cat dealer.

Reference Material

Table 1
Engine Model     Engine Serial Number Prefix     Package Serial Number Prefix     Engine Arrangements     Parts Book Media     Disassembly and Assembly Media    
3412     S/N:1EZ     S/N:4BZ
S/N:RTY    
148-3588
148-3596    
SEBP2785
SEBP4214    
RENR1389    
S/N:9EP
S/N:DJN
166-8579
166-8587
SEBP3105
SEBP4174    
RENR1389    
S/N:TGC 240-0540 SEBP4158     RENR1389    
S/N:2WJ S/N:2WJ     7E-0157
7E-0161    
SEBP2268     SENR4628    

Note: For ordering reference material, contact your local Cat dealer.

3412 460-8974 Top End Overhaul Kit Consist

Table 2
460-8974 Top End Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
459-9424     Single Cylinder Head Gasket Kit     2    
142-3035     Water Pump Installation Gasket Kit     1    
459-9781     Oil Cooler and Lines Gasket Kit     1    
460-6283     After Cooler and Lines Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0749     Fuel Filter     2    
1R-1808     Engine Oil Filter     2    
1S-0004     O-Ring Seal     2    
2N-2765     High Temperature Bolt     8    
2N-2766     Locknut     32    
3J-7354     O-Ring Seal     2    
4N-4668     Breather As     1    
5K-1770     O-Ring Seal     2    
5P-7530     O-Ring Seal     2    
6V-3917     O-Ring Seal     8    
6V-6353     O-Ring Seal     2    
7M-7273     Gasket     2    
8L-2786     O-Ring Seal     4    
9L-6924     Gasket     1    
9X-7378     O-Ring Seal     1    
106-1792     Taperlock Stud     24    
112-3540     O-Ring Seal     2    
198-6068     Integral Seal     2    
214-7566     O-Ring Seal     1    
214-7568     O-Ring Seal     3    
226-4753     Gasket     1    
248-5513     Temperature Regulator     2    
272-2583     O-Ring Seal     5    
305-6843     Guide Spring     24    

3412 Engine Gasket Kit Locations




Illustration 1g03707830

(1) Single Cylinder Head ( 459-9424 Gasket Kit )

(2) Water Pump Installation ( 142-3035 Gasket Kit )

(3) Oil Cooler and Lines ( 459-9781 Gasket Kit )

(4) Aftercooler and Lines Kit ( 460-6283 Gasket Kit )

Gasket Kit Consists

Single Cylinder Head (459-9424 Gasket Kit)

Table 3
459-9424 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
1S-4295     Gasket     1    
2N-2765     High Temperature Bolt     4    
2N-2766     Locknut     4    
3J-7354     O-Ring Seal     1    
3S-9643     Lip Type Seal     2    
4F-7390     O-Ring Seal     1    
4N-1156     Regulator Cover Gasket     1    
5P-5678     Seal     0007M    
5P-7530     O-Ring Seal     1    
5P-8119     O-Ring Seal     6    
5P-8356     O-Ring Seal     2    
6V-3831     O-Ring Seal     1    
6V-3917     O-Ring Seal     4    
6V-5103     O-Ring Seal     2    
7C-0307     Gasket     2    
7E-4369     Exhaust Seal As     3    
8L-2779     O-Ring Seal     6    
109-0072     O-Ring Seal     2    
109-0073     O-Ring Seal     1    
112-3258     O-Ring Seal     3    
112-3540     O-Ring Seal     1    
118-7214     O-Ring Seal     1    
129-9452     Exhaust Manifold Gasket     6    
198-6068     Integral Seal     1    
225-3099     Cylinder Head Gasket     1    
225-3101     Plate Gasket     1    
359-1439     Water Seal Assembly     24    

Refer to Illustration 1.

Water Pump Installation (142-3035 Gasket Kit)

Table 4
142-3035 Gasket Kit (Water Pump Installation)    
Part Number     Part Name     Qty    
4N-1946     Gasket     1    
7C-0307     Gasket     3    
9X-7371     O-Ring Seal     1    
109-0072     O-Ring Seal     2    
109-0073     O-Ring Seal     1    
109-0076     O-Ring Seal     1    
112-1580     O-Ring Seal     1    
343-8888     Gasket     1    

Refer to Illustration 1.

Oil Cooler and Lines (459-9781 Gasket Kit)

Table 5
459-9781 Gasket Kit (Oil Cooler and Lines)    
Part Number     Part Name     Qty    
3P-0650     O-Ring Seal     3    
4N-0865     Gasket     1    
4N-1946     Gasket     1    
4N-2199     Gasket     1    
5P-8068     O-Ring Seal     1    
6V-5048     O-Ring Seal     2    
7C-0307     Gasket     1    
8C-3445     Dust Cap     1    
109-0074     O-Ring Sea     1    
109-0077     O-Ring Seal     2    
112-3258     O-Ring Seal     1    
343-8888     Gasket     1    

Refer to Illustration 1.

Aftercooler and Lines (460-6283 Gasket Kit)

Table 6
460-6283 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
4N-2564     Gasket     1    
4N-8628     Gasket     1    
7C-0307     Gasket     1    
109-0076     O-Ring Seal     6    
112-3259     O-Ring Seal     2    
112-8186     O-Ring Seal     2    
118-7214     O-Ring Seal     1    

Refer to Illustration 1.

Caterpillar Information System:

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C8.7 Marine Engine Decommissioning and Disposal
PM620 and PM622 Cold Planer Coolant Sample (Level 1) - Obtain
PM620 and PM622 Cold Planer Cooling System Coolant Level - Check
PM620 and PM622 Cold Planer Cooling System Coolant (ELC) - Change
C8.7 Marine Engine Fumes Disposal Filter Element - Replace
PM620 and PM622 Cold Planer Conveyors - Lubricate
C8.7 Marine Engine Fuel System Secondary Filter - Replace
PM820, PM822, and PM825 Cold Planer Belt - Inspect/Adjust/Replace
C0.5 and C0.7 Industrial Engines Mounting and Dismounting
C8.7 Marine Engine Engine Oil and Filter - Change
C9.3 Industrial Engine and CX31-P600-C9I Petroleum Power Train Package Maintenance Interval Schedule
PM820, PM822, and PM825 Cold Planer Fuel Tank Water and Sediment - Drain
PM820, PM822, and PM825 Cold Planer Hydraulic Foldable Canopy Cylinder Ends - Lubricate
PM620 and PM622 Cold Planer Hydraulic System Oil Level - Check
PM620 and PM622 Cold Planer Hydraulic System Oil Sample - Obtain
460-9068 Top End Overhaul Foundational Kit for 3412 Generator Set Engines{1000} 460-9068 Top End Overhaul Foundational Kit for 3412 Generator Set Engines{1000}
PM820, PM822, and PM825 Cold Planer Legs (Struts) - Lubricate
PM820, PM822, and PM825 Cold Planer Moldboard Cutting Edge - Inspect/Adjust/Replace
XQC1200 and XQC1600 Power Modules Inlet Manifold Pressure Sensor - Remove and Install
XQC1200 and XQC1600 Power Modules Inlet Manifold Temperature Sensor - Remove and Install
C8.7 Marine Engine Crankshaft Vibration Damper - Inspect
XQC1200 and XQC1600 Power Modules Temperature Sensor (Exhaust) - Remove and Install
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