Maintenance Interval Schedule
Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.
Battery - Replace
Battery or Battery Cable - Disconnect
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace
Engine Storage Procedure - Check
Fuel System - Prime
Fuel Tank Water and Sediment - Drain
Radiator - Clean
Coolant Level - Check
Driven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Power Take-Off Clutch - Check
Walk-Around Inspection
Grounding Stud - Inspect/Clean/Tighten
Hoses and Clamps - Inspect/Replace
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Hoses and Clamps - Inspect/Replace
Belts - Inspect/Adjust/Replace
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Fuel System Secondary Filter - Replace
Fumes Disposal Filter Element - Replace
Coolant Temperature Regulator - Replace
Engine Mounts - Inspect
Starting Motor - Inspect
Diesel Particulate Filter - Clean/Replace
Fuel Priming Pump - Replace
PM Level 2 - Every
Aftercooler Core - Clean/Test
Every
Turbocharger - Inspect
Water Pump - Inspect
Every
Overhaul Considerations
Speed Sensor - Clean/Inspect
Every
Overhaul Considerations
The user is responsible for the performance of maintenance, including all adjustments. The user is also responsible for the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.
Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.
Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.
When Required
Battery - RecycleBattery - Replace
Battery or Battery Cable - Disconnect
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace
Engine Storage Procedure - Check
Fuel System - Prime
Fuel Tank Water and Sediment - Drain
Radiator - Clean
Daily
Air Tank Moisture and Sediment - DrainCoolant Level - Check
Driven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Power Take-Off Clutch - Check
Walk-Around Inspection
Every 250 Service Hours
Engine Oil Sample - ObtainGrounding Stud - Inspect/Clean/Tighten
Hoses and Clamps - Inspect/Replace
Initial 500 Service Hours
Engine Valve Lash - CheckEvery 500 Service Hours
Battery Electrolyte Level - CheckEngine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Hoses and Clamps - Inspect/Replace
Every 500 Service Hours or 3 Months
Air Shutoff - TestBelts - Inspect/Adjust/Replace
Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Fuel System Secondary Filter - Replace
Every 2000 Service Hours or 1 Year
Coolant Sample (Level 2) - ObtainFumes Disposal Filter Element - Replace
Every 2500 Service Hours
Engine Valve Lash - CheckEvery 3000 Service Hours or 3 Years
Coolant (DEAC) - ChangeCoolant Temperature Regulator - Replace
Every 4000 Service Hours
Air Compressor - CheckEngine Mounts - Inspect
Every 4000 Service Hours or 2 Years
Crankshaft Vibration Damper - InspectStarting Motor - Inspect
Every 5000 Service Hours
ARD Spark Plug - ReplaceDiesel Particulate Filter - Clean/Replace
Fuel Priming Pump - Replace
Every 6000 Service Hours or 3 Years
Coolant Extender (ELC) - AddEvery 12 000 Service Hours or 6 Years
Coolant (ELC) - ChangePM Level 2 - Every 83 250 L (22 000 US gal) of Fuel or 2000 Service Hours or 1 Year
Aftercooler Core - Clean/Test
Every 208 000 L (55 000 US gal) of Fuel or 5000 Service Hours
Turbocharger - Inspect
Water Pump - Inspect
Every 340 000 L (90 000 US gal) of Fuel or 10 000 Service Hours
Overhaul Considerations
Speed Sensor - Clean/Inspect
Every 340 500 L (90 000 US gal) of Fuel or 10 000 Service Hours
Overhaul Considerations
Caterpillar Information System:
460-8974 Top End Overhaul Foundational Kit for 3412 Generator Set Engines{1000} 460-8974 Top End Overhaul Foundational Kit for 3412 Generator Set Engines{1000}
PM620 and PM622 Cold Planer Engine Oil Level - Check
C15 and C18 Tier 4 Final Engines Diesel Exhaust Fluid Quality - Test
C8.7 Marine Engine Decommissioning and Disposal
PM620 and PM622 Cold Planer Coolant Sample (Level 1) - Obtain
PM620 and PM622 Cold Planer Cooling System Coolant Level - Check
PM620 and PM622 Cold Planer Cooling System Coolant (ELC) - Change
C8.7 Marine Engine Fumes Disposal Filter Element - Replace
PM620 and PM622 Cold Planer Conveyors - Lubricate
C8.7 Marine Engine Fuel System Secondary Filter - Replace
PM820, PM822, and PM825 Cold Planer Belt - Inspect/Adjust/Replace
C0.5 and C0.7 Industrial Engines Mounting and Dismounting
PM820, PM822, and PM825 Cold Planer Fuel Tank Water and Sediment - Drain
PM820, PM822, and PM825 Cold Planer Hydraulic Foldable Canopy Cylinder Ends - Lubricate
PM620 and PM622 Cold Planer Hydraulic System Oil Level - Check
PM620 and PM622 Cold Planer Hydraulic System Oil Sample - Obtain
460-9068 Top End Overhaul Foundational Kit for 3412 Generator Set Engines{1000} 460-9068 Top End Overhaul Foundational Kit for 3412 Generator Set Engines{1000}
PM820, PM822, and PM825 Cold Planer Legs (Struts) - Lubricate
PM820, PM822, and PM825 Cold Planer Moldboard Cutting Edge - Inspect/Adjust/Replace
XQC1200 and XQC1600 Power Modules Inlet Manifold Pressure Sensor - Remove and Install
XQC1200 and XQC1600 Power Modules Inlet Manifold Temperature Sensor - Remove and Install
C8.7 Marine Engine Crankshaft Vibration Damper - Inspect
XQC1200 and XQC1600 Power Modules Temperature Sensor (Exhaust) - Remove and Install
PM820, PM822, and PM825 Cold Planer Pump Drive Oil Level - Check