- Generator Set:
- C18 MARINE GS (S/N: GPS1-UP)
Introduction
This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.
This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.
Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.
Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.
Note: This kit does not contain rod bearings, main bearings, and thrust plates.
Note: For more information, visit us at: catmarinesupport.com.
Note: For assistance with technical questions, contact your local Cat dealer.
Reference Material
Engine Model     | Engine Arrangements     | Engine Serial Number Prefix     | Parts Book Media     | Disassembly and Assembly Media     |
C18     | 342-6535 342-6543 328-4539 342-6531 342-6539 328-4538 342-6536     |
S/N:GPS     |
SEBP5502     | RENR2389     |
Note: For ordering reference material contact your local Cat dealer.
C18 455-1184 Major Overhaul Kit Consist
455-1184 Major Overhaul Kit Consist     | ||
Gasket Kits     | ||
Part Number     | Part Name     | Qty     |
450-5583     | Rear Structure Gasket Kit     | 1     |
453-2313     | Heat Exchanger Gasket Kit     | 1     |
453-1850     | Oil Cooler and Lines Gasket Kit     | 1     |
455-1871     | Central and Lower Structure     | 1     |
455-1617     | After Cooler and Lines Gasket Kit     | 1     |
455-9998     | Single Cylinder Head Gasket Kit     | 1     |
Additional Parts Included in This Kit     | ||
Part Number     | Part Name     | Qty     |
1P-0436     | Gasket     | 1     |
1R-0749     | Fuel Filter     | 1     |
1R-1808     | Engine Oil Filter     | 2     |
2N-2766     | Locknut     | 12     |
3K-0360     | O-Ring Seal     | 4     |
4K-1388     | O-Ring Seal     | 1     |
4N-8150     | Spring     | 3     |
6L-2280     | Zinc Rod     | 3     |
6V-5048     | O-Ring Seal     | 1     |
6V-6923     | Backup Ring     | 1     |
8S-9191     | Bolt     | 8     |
8T-9527     | O-Ring Seal     | 1     |
033-6033     | O-Ring Seal     | 1     |
061-9455     | O-Ring Seal     | 1     |
106-1792     | Taperlock Stud     | 12     |
107-5769     | O-Ring Seal     | 2     |
109-0077     | O-Ring Seal     | 1     |
122-3772     | O-Ring Seal     | 1     |
126-1757     | Washer     | 9     |
129-5427     | Special Washer     | 2     |
131-7123     | Bushing     | 1     |
142-5867     | Crankshaft Seal     | 1     |
144-6142     | Integral Seal     | 1     |
155-9524     | Integral Seal     | 1     |
166-9144     | Gasket     | 1     |
228-4947     | O-Ring Seal     | 2     |
238-5081     | O-Ring Seal     | 1     |
248-5513     | Temperature Regulator     | 1     |
297-1813     | Head Screw     | 12     |
392-9208     | Valve Plunger     | 3     |
C18 Engine Gasket Kit Locations
Illustration 1 | g03700397 |
(1) Single Cylinder Head ( 455-9998 Gasket Kit ) (2) Aftercooler and Lines Kit ( 455-1617 Gasket Kit ) (3) Heat Exchanger ( 453-2313 Gasket Kit ) (4) Central and Lower Structure ( 455-1871 Gasket Kit ) (5) Oil Cooler and Lines ( 455-1850 Gasket Kit ) (6) Rear Structure ( 450-5583 Gasket Kit ) |
Gasket Kit Consists
Rear Structure (450-5583 Gasket Kit)
450-5583 Gasket Kit (Rear Structure)     | ||
Part Number     | Gasket Kit     | Qty     |
2A-1162     | Gasket     | 2     |
4N-0933     | Gasket     | 2     |
6V-5266     | O-Ring Seal     | 1     |
9Y-6089     | Gasket     | 2     |
112-3540     | O-Ring Seal     | 1     |
142-5868     | Crankshaft Seal     | 1     |
160-7037     | Integral Seal     | 1     |
268-5582     | Seal     | 1     |
268-5589     | Seal     | 1     |
Refer to Illustration 1.
Heat Exchanger (453-2313 Gasket Kit)
453-2313 Gasket Kit (Heat Exchanger)     | ||
Part Number     | Part Name     | Qty     |
3K-0360     | O-Ring Seal     | 2     |
3S-9643     | Lip Type Seal     | 1     |
6V-9027     | O-Ring Seal     | 2     |
8C-3073     | O-Ring Seal     | 1     |
204-7844     | O-Ring Seal     | 1     |
Refer to Illustration 1.
Oil Cooler and Lines (455-1850 Gasket Kit)
455-1850 Gasket Kit (Oil Cooler and Lines)     | ||
Part Number     | Part Name     | Qty     |
2M-1395     | Gasket     | 1     |
2N-0931     | Gasket     | 1     |
2P-3760     | Gasket     | 2     |
2P-4305     | Gasket     | 4     |
3D-2824     | O-Ring Seal     | 4     |
3J-1907     | O-Ring Seal     | 2     |
3J-7354     | O-Ring Seal     | 2     |
3K-0360     | O-Ring Seal     | 1     |
3S-9643     | Lip Type Seal     | 1     |
6V-3908     | O-Ring Seal     | 3     |
8C-3445     | Dust Cap     | 1     |
8C-5230     | O-Ring Seal     | 4     |
109-0077     | O-Ring Seal     | 2     |
124-9052     | Gasket     | 1     |
125-0434     | Integral Seal     | 1     |
126-4935     | Integral Seal     | 1     |
157-0670     | Dust Cap     | 1     |
167-4407     | O-Ring Seal     | 1     |
214-7566     | O-Ring Seal     | 1     |
214-7568     | O-Ring Seal     | 3     |
238-5084     | O-Ring Seal     | 2     |
Refer to Illustration 1.
Central and Lower Structure (455-1871 Gasket Kit)
455-1871 Gasket Kit (Central and Lower Structure)     | ||
Part Number     | Part Name     | Qty     |
3D-2824     | O-Ring Seal     | 1     |
4N-0699     | Gasket     | 4     |
5K-9090     | O-Ring Seal     | 1     |
5P-5846     | O-Ring Seal     | 1     |
5P-8068     | O-Ring Seal     | 1     |
6V-3683     | O-Ring Seal     | 1     |
6V-5048     | O-Ring Seal     | 3     |
6V-6609     | O-Ring Seal     | 3     |
8C-0624     | O-Ring Seal     | 1     |
8J-4351     | O-Ring Seal     | 1     |
061-9458     | O-Ring Seal     | 1     |
112-3102     | O-Ring Seal     | 1     |
114-4427     | O-Ring Seal     | 1     |
118-5068     | O-Ring Seal     | 1     |
126-4935     | Integral Seal     | 1     |
136-7227     | O-Ring Seal     | 1     |
157-0670     | Dust Cap     | 1     |
165-6170     | Plug     | 4     |
214-7566     | O-Ring Seal     | 6     |
214-7568     | O-Ring Seal     | 1     |
238-5080     | O-Ring Seal     | 6     |
345-0412     | Gasket     | 2     |
Refer to Illustration1.
Aftercooler and Lines (455-1617 Gasket Kit)
455-1617 Gasket Kit (Aftercooler and Lines)     | ||
Part Number     | Part Name     | Qty     |
2M-9780     | O-Ring Seal     | 1     |
2N-0475     | O-Ring Seal     | 2     |
3P-0654     | O-Ring Seal     | 2     |
6V-4365     | O-Ring Seal     | 5     |
7D-7111     | O-Ring Seal     | 1     |
112-1102     | O-Ring Seal     | 2     |
150-4104     | Gasket     | 1     |
201-4233     | Gasket     | 2     |
214-7566     | O-Ring Seal     | 1     |
238-5081     | O-Ring Seal     | 1     |
Refer to Illustration1.
Single Cylinder Head (455-9998 Gasket Kit)
455-9998 Gasket Kit (Single Cylinder Head)     | ||
Part Number     | Part Name     | Qty     |
2M-1395     | Gasket     | 1     |
2N-2766     | Locknut     | 4     |
3E-6772     | Seal     | 24     |
3J-7354     | O-Ring Seal     | 2     |
3S-9643     | Lip Type Seal     | 1     |
4N-1156     | Regulator Cover Gasket     | 1     |
5E-8771     | O-Ring Seal     | 1     |
5P-0840     | O-Ring Seal     | 2     |
5P-7530     | O-Ring Seal     | 1     |
6I-2517     | Gasket     | 1     |
6J-2245     | O-Ring Seal     | 1     |
6L-8562     | Taperlock Stud     | 4     |
6V-0128     | Connector Seal     | 1     |
6V-1197     | O-Ring Seal     | 1     |
6V-3917     | O-Ring Seal     | 2     |
6V-4367     | O-Ring Seal     | 1     |
6V-5048     | O-Ring Seal     | 3     |
6V-6609     | O-Ring Seal     | 4     |
7M-7273     | Gasket     | 1     |
109-0072     | O-Ring Seal     | 2     |
109-0073     | O-Ring Seal     | 1     |
114-2687     | O-Ring Seal     | 1     |
117-8801     | O-Ring Seal     | 1     |
124-9052     | Gasket     | 1     |
129-9452     | Exhaust Manifold Gasket     | 6     |
130-5694     | O-Ring Seal     | 2     |
142-2329     | Seal     | 1     |
149-7378     | Grommet     | 18     |
160-7271     | Seal     | 1     |
214-7568     | O-Ring Seal     | 13     |
227-1204     | Gasket     | 1     |
228-7089     | O-Ring Seal     | 5     |
238-5078     | O-Ring Seal     | 2     |
238-5080     | O-Ring Seal     | 3     |
238-5081     | O-Ring Seal     | 1     |
242-9537     | Valve Cover Seal     | 3     |
272-0390     | Seal     | 1     |
272-2583     | O-Ring Seal     | 1     |
359-0908     | Cylinder Head Gasket     | 1     |
Refer to Illustration 1.