XQC1200 and XQC1600 Power Modules Caterpillar


Water Pump - Disassemble

Usage:

XQC1200 N1G

Disassembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1U-9895  Crossblock 
1P-0820 Hydraulic Puller 
126-7181 Sliding Plate 
3H-0465 Push-Puller Plate 
2S-4680 Stud 
3S-6224 Electric Hydraulic Pump Gp 
2L-4523 Bolt 
5P-8244 Hard Washer 
6B-6682 Full Nut 
2J-3506 Full Nut 
521-4900  Puller As. 

Start By:

  1. Remove the water pump.


    Illustration 1g03475023

  1. Remove nuts (1) and the studs from cover assembly (2). Remove cover assembly (2).


    Illustration 2g03475339

  2. Remove O-ring seal (3) and O-ring seal (4) from cover assembly (2).


    Illustration 3g06133692

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  3. Use Tooling (A) to remove impeller (5).


    Illustration 4g06133697

  4. Use Tooling (B) to remove the rotating seal group (6).


    Illustration 5g06133750

  5. Remove bolts (7) and the washers from thrust washer (8) from pump housing (9).


    Illustration 6g06133752

  6. Remove stationary seal group (11).

  7. Remove plug assembly (12) from pump housing (10).


    Illustration 7g06133753

  8. Remove lip seal (13), ring assembly (14), and the locating pin from pump housing (10).


    Illustration 8g06133754

  9. Remove filters (15) from pump housing (10).

Reference: Refer to Reuse and Salvage Guidelines, SEBF8418, "Salvage of Water Pumps in 3500 Series Engines" for reuse and salvage guidelines.

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