XQC1200 and XQC1600 Power Modules Caterpillar


Cylinder Head - Remove

Usage:

XQC1200 N1G

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
439-3938  Link Bracket 

Start By:

  1. Remove the valve mechanism cover base.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining procedure.


    Illustration 1g01120972

  2. Remove tube (1). Remove the O-ring seal and the integral seal from the tube. Remove bolts (3) from exhaust tube assembly. Remove bolts (4) from inlet tube assembly.

  3. Remove bolts (7). Remove bolts (6).

  4. Install Tooling (A) and a suitable lifting device on cylinder head (8). The weight of cylinder head (8) is approximately 47 kg (104 lb).

  5. Remove cylinder head (8). Remove cylinder head gasket (9).

  6. Remove gasket (5) from the inlet tube assembly. Remove gasket (2) from the exhaust tube assembly.


    Illustration 2g01121095

  7. Remove seals (10). Remove seals (11). Remove O-ring seal (13).

  8. Remove spacer plate (12). Remove gasket (14). Remove O-ring seal (15) from the dowel.

Caterpillar Information System:

XQC1200 and XQC1600 Power Modules Electronic Unit Injector - Install
Bench Test Procedure for Hydraulic Piston Pumps{0599, 5070, 5070} Bench Test Procedure for Hydraulic Piston Pumps{0599, 5070, 5070}
XQC1200 and XQC1600 Power Modules Electronic Unit Injector - Remove
XQC1200 and XQC1600 Power Modules Water Pump - Assemble
3516C and C175-16 Engines Selective Catalytic Reduction Sensor (Data Link Type) - Test
G3500 Engines Engine Air Filter Service Indicator - Inspect
XQC1200 and XQC1600 Power Modules Water Pump - Disassemble
G3500 Engines Fluid Recommendations
G3500 Engines Refill Capacities
320D and 323D Excavators Machine System Specifications Auxiliary Hydraulic Lines
2014/07/25 Capturing Engine Stop Messages and Idle Information on All Caterpillar Products Equipped with Product Link 522 {7606}
G3500 Engines Welding on Engines with Electronic Controls
XQC1200 and XQC1600 Power Modules Cylinder Head - Install
3516C and C175-16 Engines Selective Catalytic Reduction SCR Catalyst Temperature Sensor - Test
XQC1200 and XQC1600 Power Modules Inlet and Exhaust Valve Springs - Remove and Install
XQC1200 and XQC1600 Power Modules Inlet and Exhaust Valves - Remove and Install
3516C and C175-16 Engines Selective Catalytic Reduction Clean Emissions Module Has High Oxygen Level
XQC1200 and XQC1600 Power Modules Inlet and Exhaust Valve Guides - Remove and Install
C18 Engine Maintenance Interval Schedule
XQC1200 and XQC1600 Power Modules Inlet and Exhaust Valve Seat Inserts - Remove and Install
C18 Marine Engine Maintenance Interval Schedule
3516C and C175-16 Engines Selective Catalytic Reduction Manifold DEF Temperature Is High
XQC1200 and XQC1600 Power Modules Accessory Drive (Front) - Disassemble - Engine Oil Pump and Water Pump
2014/07/18 Cat® Reman Announces the Addition of C32 Engines {1000}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.