1992/04/01 Caterpillar


New Turbocharger Groups With Ceramic Turbine Wheels Used

Usage:


3406B (5KJ2105-2317) Truck Engines Rated At 425 Horsepower;
3406C Electronic (4CK1836-Up) Truck Engines Rated At 460 Horsepower

Reference: Truck Engine News, August 1991, Page 1, "Service Tips For Turbocharger Removal And Installation "

Description of Change: New turbocharger groups with ceramic turbine wheels are used in the above truck engines. The ceramic turbine wheel is joined to a standard steel shaft. When compared with a steel turbine wheel, the ceramic turbine wheel provides improved acceleration response. These are the first heavy duty diesel engines to use ceramic turbine wheels. The new turbochargers are available at this time as complete groups only (no cartridges). The turbine housing is permanently oriented and the band clamp between the cartridge and the turbine housing is lock wired. This is to warn that disassembly is unnecessary.

Adaptable To: The new 7E9514 Turbocharger Group was installed in 3406B (5KJ2105-2317) Truck Engines rated at 425 horsepower. For parts service, use the "metallic" 7E3835 or Remanufactured 0R6053 Turbocharger Group or the 7E3854 or Remanufactured 0R6054 Cartridge Group.

The new 6I3029 (Mid-Mount) and 6I3172 (Low Mount) Turbocharger Groups and Remanufactured 0R6557 (Mid-Mount) and 0R6558 (Low Mount) Turbocharger Groups are available for the 3406C Electronic (4CK1 836-Up) Truck Engines rated at 460 horsepower. The "Low Mount" turbochargers are used only on the above engines in Ford Trucks.

Before installing a new turbocharger, be careful to clean any crust from the divider wall of the exhaust manifold center section. To prevent manifold corrosion, avoid excess exhaust temperatures when operating with the new turbochargers. Be very careful not to allow any debris to fall into the air intake piping when changing the air cleaner elements. See the Reference Article.

Caterpillar Information System:

1992/04/01 Procedure To Repair Damaged Oil Pan Drain Hole Threads
1992/04/01 Identification Of Remanufactured Direct Injection Fuel Nozzles (DlFN)
1992/04/01 New Spring Used In Governor Control Groups
1992/03/01 9U5839 Liquid Gasket Material Available For Use With Aluminum
1992/03/01 Videotapes Provide 3406 Truck Engine Maintenance Information
1992/03/01 New Electronic Control Groups (Rack Position Sensor And Timing Position Sensor) Provide Increased Reliability
1992/03/01 Troubleshooting Electrical Noise Problems
1992/03/01 Thinner Spacer Plate Available For Parts Service
1992/03/01 New And Improved Operation And Maintenance Manuals Available
1992/03/01 Improved Hose In Turbocharger Oil Lines Group Resists Deterioration Caused By Heat
1992/03/01 Procedure For Putting 9U5839 Liquid Gasket Material On Cylinder Liner
1992/02/01 List Of Service Publication
1992/04/01 Component Cross Reference Lists For Programed Electronic Engine Control (PEEC) Systems
1992/04/01 Be Sure To Use Correct Installation Procedure For Core Plug Block Heaters (Engine Coolant Heaters)
1992/04/01 New Caterpillar Engine Oil Nomenclature
1992/04/01 Engine Oil Recommendations Have Been Changed
1992/05/01 New Components Used In Fuel Ratio Control Groups
1992/05/01 New Turbocharger Groups Help Prevent Surge (Popping)
1992/05/01 Spring Used To Hold Valve In Position In Remanufactured Fuel Transfer Pumps
1992/05/01 Fuel Injector Group Rack Movement
1992/05/01 Bearings Available For Schwitzer Turbochargers
1992/05/01 Procedure for Cleaning an Engine Lubrication System when Contaminated with Engine Coolant Containing Antifreeze
1992/06/01 4P6493 Governor Information Plate Available
1992/06/01 Centrifugal Lube Filter Group Available
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