G3516C and G3516E Gas Engines Caterpillar


Cylinder Head

Usage:

G3516C F6D


Illustration 1g03059898
Top view
Bolt tightening sequence


NOTICE

Cleaning agents may contain chlorine that will cause stress corrosion on bolt heads. This can result in failure of the bolt. Use the appropriate cleaning procedure for bolts.


Table 1
Specification for 220-0694 Cylinder Head Gp 
Item  Qty  Part  Specification Description 
131-0420 Cylinder Head Fastener Gp  Use the following procedure in order to tighten the cylinder head bolts. Refer to Illustration 1 for the tightening sequence:
1. Tighten bolt (1) through bolt (8) in the numerical sequence to 30 ± 5 N·m (22 ± 4 lb ft).
2. Tighten bolt (1) through bolt (8) in the numerical sequence to 270 ± 35 N·m (200 ± 26 lb ft).
3. Tighten bolt (1) through bolt (8) in the numerical sequence to 450 ± 20 N·m (332 ± 15 lb ft).
4. Tighten bolts (9) and (10) to 55 ± 10 N·m (41 ± 7 lb ft)
0S-1590 Bolt 


Illustration 2g03059897

Table 2
Item  Qty  Part  Specification Description 
219-7000 O-Ring Seal  Before assembly, coat the bore in the head and the O-ring seal with liquid soap. 
348-2213 Adapter  Before assembly, apply Loctite nickel anti seize to the threads.
Torque to 180 ± 10 N·m (133 ± 7 lb ft)
Height of the new cylinder head is 142.00 ± 0.15 mm (5.591 ± 0.006 inch)
3B-0645 Cup Plug  Before assembly, apply high strength or high temperature anaerobic flange sealant to the bore.
Depth (D) of the cup plug is 1.5 ± 0.5 mm (0.06 ± 0.02 inch)
3B-0623 Cup Plug  Before assembly, apply high strength or high temperature anaerobic flange sealant to the bore.
Depth (E) of the cup plug is 1.0 ± 0.5 mm (0.04 ± 0.02 inch)


Illustration 3g03059896
Bottom view

Table 3
Item  Qty  Part  Specification Description 
6V-7604 Cup Plug  Depth (J) of the cup plug is 25.5 ± 0.5 mm (1.00 ± 0.02 inch)
208-8776 Cup Plug  Depth (K) of the cup plug is 1.5 ± 0.5 mm (0.06 ± 0.02 inch)
6V-7604 Cup Plug  Depth (L) of the cup plug is 1.5 ± 0.5 mm (0.06 ± 0.02 inch)

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